EasyManua.ls Logo

Linhai T-Boss 550 User Manual

Linhai T-Boss 550
258 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
SERVICE MANUAL
T-Boss 550

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Linhai T-Boss 550 and is the answer not in the manual?

Linhai T-Boss 550 Specifications

General IconGeneral
BrandLinhai
ModelT-Boss 550
CategoryUtility Vehicle
LanguageEnglish

Summary

CHAPTER 1 GENERAL INFORMATION

1.1 IMPORTANT INFORMATION

Key safety and operational notes, including warnings and cautions.

1.2 V.I.N AND ENGINE SERIAL NUMBER

Location and importance of vehicle identification and engine serial numbers.

1.3 VEHICLE DIMENSIONS

Key measurements and specifications for the vehicle's physical size.

CHAPTER 2 MAINTENANCE

2.1 PERIODIC MAINTENANCE

Schedule for regular inspections, adjustments, and lubrication for optimal performance.

2.2 THROTTLE PEDAL INSPECTION

Procedure for checking and adjusting throttle pedal free play for proper operation.

2.3 CHOKE ADJUSTMETN

Steps to adjust choke cable tension for smooth operation.

2.4 FUEL SYSTEM

Inspection and maintenance of fuel lines, vent lines, and roll-over valve.

2.5 TOE ALIGNMENT

Method for ensuring correct wheel alignment using straightedge or string.

2.6 BRAKING SYSTEM INSPECTION

Checks for proper operation, fluid levels, leaks, and pad condition.

2.7 SUSPENSION SPRING RPELOAD ADJUSTMENT

Procedure for adjusting front and rear suspension spring preload.

2.8 WHEELS

Procedures for wheel removal, installation, and torque specifications for wheel nuts.

2.9 TIRE PRESSURE

Guidelines for maintaining proper tire pressure and checking tread depth.

3.0 FRAME, NUTS, BOLTS, FASTENERS

Periodic inspection of fastener tightness and cotter pin presence.

CHAPTER 3 ENGINE

3.1 Removal and Installation of Engine

Detailed procedures for engine removal and installation, including precautions.

3.2 Engine Overhaul Information

Comprehensive guide to engine disassembly, inspection, and reassembly.

3.2.2 GENERAL PRECAUTIONS

Important safety and handling guidelines for engine service and repair.

3.2.8 Tightening Torques

Table of specified torque values for engine fasteners during assembly.

3.3 Checks & Adjustment

Procedures for engine checks and adjustments, including valve clearance and idle speed.

3.3.1 Periodic Maintenance Table

Schedule of recommended intervals for engine maintenance tasks.

3.5 FUEL INJECTION SYSTEM

Information on ECU, injectors, throttle body, and sensors for the fuel system.

3.7 TROUBLESHOOTING

Guide to diagnosing and resolving common engine starting and performance issues.

CHAPTER 4 CHASSIS

4.1 FRONT A-ARM REPLACEMENT

Step-by-step instructions for replacing the front A-arm assembly.

4.2 REAR A-ARM REPLACEMENT

Detailed procedure for the removal and installation of the rear A-arm.

4.3 REAR STABILIZER BAR REMOVAL/INSTALLATION

Process for removing and installing the rear stabilizer bar.

4.4 BOX REMOVAL/INSTALLATION

Instructions for safely removing and reinstalling the vehicle's cargo box.

4.5 STEERING ASSEMBLY REMOVAL/INSTALLATION

Procedures for disassembling and assembling the steering system.

CHAPTER 5 FINAL DRIVE

5.1 WHEEL, HUB, AND SPINDLE TORQUE TABLE

Table of torque specifications for wheel, hub, and spindle components.

5.6 FRONT DRIVE AXLE REMOVAL/INSPECTION

Instructions for removing, inspecting, and identifying issues with the front drive axle.

5.9 FRONT DRIVE AXLE ASSEMBLY

Step-by-step guide for assembling the front drive axle with boots and grease.

5.13 REAR DRIVE SHAFT REMOVAL

Procedures for removing the rear drive shaft, including circlip handling.

5.17 REAR GEARCASE ASSEMBLY

Step-by-step instructions for reassembling the rear gearcase.

5.19 FRONT GEARCASE DISASSEMBLY

Detailed instructions for disassembling the front gearcase and its components.

5.20 FRONT GEARCASE ASSEMBLY

Step-by-step guide for reassembling the front gearcase.

CHAPTER 6 BRAKES

6.1 SPECIFICATIONS

Technical specifications for front and rear brake calipers and discs.

6.2 TORQUE

Torque values for various brake system fasteners.

6.5 BRAKE BLEEDING-FLUID CHANGE

Step-by-step guide for bleeding brake lines and changing brake fluid.

6.10 FRONT DISC INSPECTION / REMOVAL / REPLACEMENT

Procedures for inspecting, removing, and replacing front brake discs.

6.11 FRONT CALIPER REMOVAL/ INSPECTION / INSTALLATION

Steps for removing, inspecting, and installing the front brake caliper.

6.13 REAR CALIPER REMOVAL/ INSPECTION/ INSTALLATION

Steps for removing, inspecting, and installing the rear brake caliper.

6.14 REAR BRAKE DISC INSPECTION / REMOVAL / REPLACEMENT

Procedures for inspecting, removing, and replacing rear brake discs.

CHAPTER 7 ELECTRICAL

7.1 PARTS INSPECTION AND SERVICE

Procedures for headlight replacement and beam adjustment.

7.2 BATTERY

Information on battery maintenance, testing, and safety precautions.

7.3 IGNITION SYSTEM

Troubleshooting guide and circuit diagram for the ignition system.

7.4 CHARGING SYSTEM

Information on charging system circuit, current draw, and testing procedures.

7.5 ELECTRICS STARTING SYSTEM

Troubleshooting guide and circuit diagram for the electric starting system.

7.6 COOLING SYSTEM

Troubleshooting procedures for the cooling fan motor and related components.

7.7 LIGHTING SYSTEM

Circuit diagram and troubleshooting for vehicle lighting components.

7.9 SPEEDOMETER SYSTEM

Information on the speed sensor operation, wiring, and testing.

7.13 WIRING DIAGRAM

Comprehensive wiring diagram for the T-Boss 550 USA Model.

Related product manuals