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Linhai Crossfire E5 2022 - User Manual

Linhai Crossfire E5 2022
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SERVICE MANUAL 19.1
LH50DU
WARNING
The parts of different types/ variants/ versions maybe un-interchangeable, even some parts
have almost same appearance. Always refer to Parts Manual of each ATV model for spare
parts information and service.
General Information
Maintenance
Electrical
Chassis
Final Drive
Brakes
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Summary

General Information

Important Information and Safety

General notes and safety precautions for service procedures.

Vehicle Identification Number (VIN)

Location and importance of the Vehicle Identification Number.

Vehicle Dimensions and Specifications

Key physical measurements and specifications of the vehicle.

Maintenance Procedures

Periodic Maintenance Schedule

Schedule and procedures for routine vehicle checks and servicing.

Throttle Pedal Inspection and Adjustment

How to inspect and adjust throttle pedal free play.

Choke Adjustment

Procedure for adjusting the choke cable tension.

Toe Alignment Check and Adjustment

Method for checking and adjusting front wheel toe alignment.

Braking System Inspection

Checks for brake fluid, leaks, pedal feel, and pad wear.

Suspension Spring Preload Adjustment

Adjusting suspension preload based on load.

Wheel Removal and Installation

Procedures for removing and installing the wheels.

Tire Pressure Inspection

Guidelines for tire inspection and maintaining correct pressure.

Fastener Inspection

Periodic inspection of frame, nuts, bolts, and fasteners tightness.

Chassis Service

Front A-Arm Replacement

Step-by-step guide for replacing the front A-arm.

Rear A-Arm Replacement

Procedures for removing and installing the rear A-arm.

Rear Stabilizer Bar Service

Steps for removing and installing the rear stabilizer bar.

Front Strut Replacement

Instructions for replacing the front suspension strut.

Front Strut Ball Joint Replacement

How to replace the ball joint on the front strut.

Box Removal and Installation

Procedures for removing and installing the cargo box.

Steering Assembly Service

Steps to remove and install the steering system.

Final Drive System

Wheel, Hub, Spindle Torque Specifications

Torque specifications for wheel and hub components.

Front Hub Service Procedures

Exploded view, removal, inspection, installation, and bearing replacement for the front hub.

Front Drive Axle Service (4 x4)

Removing, inspecting, disassembling, and assembling the front drive axle.

Rear Hub and Knuckle Service

Removing, inspecting, and installing rear hub and knuckle components.

Rear Drive Shaft Service

Procedures for removing and installing the rear drive shaft.

Rear Gearcase Disassembly and Assembly

Steps for rear gearcase disassembly and assembly.

Brake System Service

Brake System Specifications and Torque

Performance, wear, and torque specifications for brake components.

Brake System Service Notes and Burnishing

Important considerations for maintenance and brake pad burnishing.

Brake Bleeding and Fluid Change

Procedure for bleeding brakes and changing fluid.

Parking Brake Inspection and Adjustment

Steps to inspect and adjust the parking brake.

Rear Parking Brake Caliper Service

Service procedures for the rear parking brake caliper.

Front Brake Pad and Disc Service

Procedures for front brake pad and disc inspection, removal, and installation.

Front Caliper Service

Procedures for front brake caliper removal, inspection, and installation.

Rear Brake Pad and Disc Service

Procedures for rear brake pad and disc inspection, removal, and installation.

Rear Caliper Service

Procedures for rear brake caliper removal, inspection, and installation.

Electrical System

Electrical Parts Inspection and Service

General inspection and service for electrical parts like headlights.

Battery Information and Safety

Information on battery handling, installation, and safety precautions.

Vehicle Travel System Troubleshooting

Troubleshooting procedures for the vehicle's drive system components.

Charging System Overview

Information on the charging system, its components, and circuit diagram.

Lighting System Service

Service and troubleshooting procedures for the vehicle's lights.

LCD Meter and Main Switch Operation

Description of LCD display indicators and main switch functionality.

Wiring Diagram

Detailed electrical system wiring diagram for the vehicle.

Summary

General Information

Important Information and Safety

General notes and safety precautions for service procedures.

Vehicle Identification Number (VIN)

Location and importance of the Vehicle Identification Number.

Vehicle Dimensions and Specifications

Key physical measurements and specifications of the vehicle.

Maintenance Procedures

Periodic Maintenance Schedule

Schedule and procedures for routine vehicle checks and servicing.

Throttle Pedal Inspection and Adjustment

How to inspect and adjust throttle pedal free play.

Choke Adjustment

Procedure for adjusting the choke cable tension.

Toe Alignment Check and Adjustment

Method for checking and adjusting front wheel toe alignment.

Braking System Inspection

Checks for brake fluid, leaks, pedal feel, and pad wear.

Suspension Spring Preload Adjustment

Adjusting suspension preload based on load.

Wheel Removal and Installation

Procedures for removing and installing the wheels.

Tire Pressure Inspection

Guidelines for tire inspection and maintaining correct pressure.

Fastener Inspection

Periodic inspection of frame, nuts, bolts, and fasteners tightness.

Chassis Service

Front A-Arm Replacement

Step-by-step guide for replacing the front A-arm.

Rear A-Arm Replacement

Procedures for removing and installing the rear A-arm.

Rear Stabilizer Bar Service

Steps for removing and installing the rear stabilizer bar.

Front Strut Replacement

Instructions for replacing the front suspension strut.

Front Strut Ball Joint Replacement

How to replace the ball joint on the front strut.

Box Removal and Installation

Procedures for removing and installing the cargo box.

Steering Assembly Service

Steps to remove and install the steering system.

Final Drive System

Wheel, Hub, Spindle Torque Specifications

Torque specifications for wheel and hub components.

Front Hub Service Procedures

Exploded view, removal, inspection, installation, and bearing replacement for the front hub.

Front Drive Axle Service (4 x4)

Removing, inspecting, disassembling, and assembling the front drive axle.

Rear Hub and Knuckle Service

Removing, inspecting, and installing rear hub and knuckle components.

Rear Drive Shaft Service

Procedures for removing and installing the rear drive shaft.

Rear Gearcase Disassembly and Assembly

Steps for rear gearcase disassembly and assembly.

Brake System Service

Brake System Specifications and Torque

Performance, wear, and torque specifications for brake components.

Brake System Service Notes and Burnishing

Important considerations for maintenance and brake pad burnishing.

Brake Bleeding and Fluid Change

Procedure for bleeding brakes and changing fluid.

Parking Brake Inspection and Adjustment

Steps to inspect and adjust the parking brake.

Rear Parking Brake Caliper Service

Service procedures for the rear parking brake caliper.

Front Brake Pad and Disc Service

Procedures for front brake pad and disc inspection, removal, and installation.

Front Caliper Service

Procedures for front brake caliper removal, inspection, and installation.

Rear Brake Pad and Disc Service

Procedures for rear brake pad and disc inspection, removal, and installation.

Rear Caliper Service

Procedures for rear brake caliper removal, inspection, and installation.

Electrical System

Electrical Parts Inspection and Service

General inspection and service for electrical parts like headlights.

Battery Information and Safety

Information on battery handling, installation, and safety precautions.

Vehicle Travel System Troubleshooting

Troubleshooting procedures for the vehicle's drive system components.

Charging System Overview

Information on the charging system, its components, and circuit diagram.

Lighting System Service

Service and troubleshooting procedures for the vehicle's lights.

LCD Meter and Main Switch Operation

Description of LCD display indicators and main switch functionality.

Wiring Diagram

Detailed electrical system wiring diagram for the vehicle.

Linhai Crossfire E5 2022 Specifications

General IconGeneral
BrandLinhai
ModelCrossfire E5 2022
CategoryUtility Vehicle
LanguageEnglish

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