CHAPTER 2 MAINTENANCE LH50DU SERVICE MANUAL 19.1
CHAPTER 2 MAINTENANCE PAGE. 2-
2.5 BRAKING SYSTEM INSPECTION
The following checks are recommended to keep the
braking system in good operating condition. Service
life of braking system components depends on
operating conditions. Inspect brakes in accordance
with the maintenance schedule and before each ride
Keep fluid level in the master cylinder reservoir to
the indicated level on reservoir.
Use DOT 3 brake fluid.
NOTE: Use new brake fluid or brake fluid from a
sealed container to avoid contamination to system.
Check brake system for fluid leaks.
Check brake for excessive travel or spongy feel.
Check friction pads for wear, damage and looseness.
Check surface condition of the disc.
BRAKE PAD INSPECTION
Pads should be changed when friction material is
worn to 3/64" (1mm).
HOSE/FITTING INSPECTION
Check braking system hoses and fittings for cracks,
deterioration, abrasion, and leaks. Tighten any loose
fittings and replace any worn or damaged parts.
ADJUSTING THE BRAKE PEDAL
Check the brake pedal free play. Free play should be
8 – 12mm. Out of specification → Adjust.
1. Loosen the locknut
2. Turn brake rod in or out until the correct free play
is obtained.
Turning in: Free play is increased.
Turning out: Free play is decreased.
3. Tighten the locknut
ADJUSTING THE PARKING BRAKE
Although the parking brake has been adjusted at the
factory, the brake should be checked for proper operation.
The mechanical brake must be maintained to be full
functional.
1. With the engine off, apply the parking brake lever
and attempt to move the CUV.