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Link-Belt PULSE - User Manual

Link-Belt PULSE
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Link‐Belt Pulse
Calibration Manual
(Level 2)
Access on Cranes with Outrigger Sensors
®
Link‐Belt is a registered trademark.
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Summary

General Information

Required Tools

Lists essential tools for calibration procedures.

Display Button Identification

Clarifies button references used throughout the manual for navigation.

Calibration and Programming Procedures

Calibration Mode Entry

Guides users through accessing the calibration and programming menu.

Boom Length Calibration

Zero Telescope Cylinder Calibration

Procedure to calibrate the zero point of the telescope cylinder.

PAT Reel Initial Setup for Boom Length Calibration

Adjusting PAT Reel Potentiometer

Calibrates the boom length sensor by adjusting the potentiometer's soft stop.

Pin and Latching Booms Boom Length Calibration

Calibrating Pin and Latching Booms

Calibrates boom length for sections that use pin and latch mechanisms.

Full Power Booms Boom Length Calibration

Calibrating Full Power Booms

Calibrates boom length for sections utilizing full power extension.

Boom Angle Calibration

Setting Boom Angle Zero Point

Establishes the zero reference point for the boom angle sensor.

Setting Maximum Boom Angle

Sets the maximum angle calibration point for the boom angle sensor.

Swing Angle Calibration

Calibrating 0° Swing Angle

Sets the zero-degree reference for the crane's swing angle.

Calibrating 180° Swing Angle

Sets the 180-degree reference for the crane's swing angle.

Pressure Transducer Programming

Programming Piston and Rod Sensors

Configures the piston and rod pressure transducers for accurate readings.

Resetting Pressure Transducers

Restoring Pressure Transducer Defaults

Resets pressure transducer settings to factory default values.

Outrigger Programming and Calibration

Programming Outrigger Sensors

Programs the individual sensors for each outrigger beam.

Outrigger Sensor Reset and Calibration

Resetting Outrigger Sensors

Resets outrigger sensor system faults to their default states.

Calibrating Outrigger Sensors

Calibrates the retracted, intermediate, and extended positions of outrigger beams.

Hydraulic Fly Angle Sensor Calibration

Calibrating 2° Fly Angle at 2° Head Angle

Calibrates the fly angle sensor relative to a 2-degree head angle.

Calibrating Fly Angle at Max Boom Angle

Calibrates the fly angle sensor at the maximum boom angle.

Main Winch Friction Calibration

Main Winch Friction Calibration Procedure

Outlines the initial setup and navigation for calibrating the main winch friction.

Calibrating Short Boom Friction

Details the steps for calibrating friction for short boom configurations.

Calibrating Medium Boom Friction

Covers the procedure for calibrating friction for medium boom configurations.

Calibrating Long Boom Friction

Covers the procedure for calibrating friction for long boom configurations.

Auxiliary Winch Friction Calibration

Auxiliary Winch Friction Calibration Procedure

Outlines the initial setup and navigation for calibrating the auxiliary winch friction.

Auxiliary Winch Friction Calibration Steps

Provides detailed steps for performing auxiliary winch friction calibration.

Bias and Slope Sliders Explanation

Bias Slider Adjustment for Load Accuracy

Explains how the bias slider adjusts the overall load calibration target.

Slope Slider Adjustment for Load Accuracy

Explains how the slope slider adjusts load accuracy across boom angles.

Fly Weight Calibration (Fly Erected)

Adjusting Fly Section Weights (Erected)

Adjusts the weight values for fly sections when the boom is erected.

Fly Weight Sliders Description

Details the function of each slider used for fly weight adjustments.

Fly Weight Calibration (Fly Stowed)

Adjusting Fly Section Weights (Stowed)

Adjusts the weight values for fly sections when the boom is stowed.

Fly Weight Sliders (Stowed) Description

Details the function of sliders for stowed fly weight adjustments.

Diagnostics

CAN Viewer Functionality

Allows viewing of CAN traffic on specific buses for troubleshooting.

Active System Faults

Displaying Active System Faults

Shows all active system faults for RCL and LTC systems.

System Fault Log

Accessing System Fault Log

Lists the last 15 recorded system faults for analysis.

Boom Telescope Diagnostics

Boom Telescope Status Indicators

Provides information on telescope cylinder length, extension mode, and fault status.

Outrigger Position Diagnostics

Viewing Outrigger Position Readings

Displays actual length and position readings for each outrigger beam.

Sensor Data Summary

Viewing All Active Sensor Values

Shows a summary of all sensors and their current active values.

Setup Menu Navigation

Counterweight Selection

Enables or disables specific counterweight selections based on crane configuration.

Enable Options Configuration

Auxiliary Lifting Devices Configuration

Configures the selection of auxiliary head and fly options.

Winch Configuration Options

Winch and Wrap Selection

Enables or disables winch selections and wrap options.

Miscellaneous Setup Options

Wind Speed and Outrigger Sensing Configuration

Configures the display of wind speed and the activation of outrigger sensing.

Rope Capacity Configuration

Front Winch Rope Capacity Entry

Allows manual entry of the front winch's rope capacity.

Rear Winch Rope Capacity Entry

Allows manual entry of the rear winch's rope capacity.

About Section Information

Displaying System Information

Displays software versions, serial numbers, and load chart information.

Appendix A: Friction and Dynamic Calibration

Calibrate Static Friction Procedure

Details the procedure for calibrating static friction across various boom lengths.

Calibrate Boom Down Friction

Calibrates friction settings for boom down movements.

Calibrate Boom Up Friction

Calibrates friction settings for boom up movements.

Calibrate Medium Boom Down Friction

Calibrates boom down friction specifically for medium boom configurations.

Appendix B: HED Programming Instructions

Preparing HED Software Files

Guides users on extracting HED software files from a zip archive.

Locating Pulse Software Icon

Instructs on finding and launching the Pulse software application.

Navigating to HED Programmer

Guides users to locate and open the HED Programmer application.

Copying HED Program Files

Details the process of copying the HED program file to the correct location.

Copying and Replacing HED Files

Manages file copies, including replacing existing files in the destination.

Launching HED Programmer Application

Opens the HED Display Device Programmer II application window.

Connecting Laptop to HED Device

Connects the laptop to the HED device via USB for programming.

Selecting HED Files for Programming

Selects the specific HED files (e.g., romfs.jffs2, logo) for programming.

Starting HED Programming Process

Initiates the HED programming process by clicking the "Start" button.

Completing HED Programming

Finalizes HED programming, including re-installing fuses and powering up.

Appendix C: ECM Programming Instructions

Downloading and Organizing ECM Files

Guides on downloading and organizing ECM software files for programming.

Connecting Programming Interface

Connects the Kvaser CAN interface between the crane and the computer.

Selecting ECM Programming Location

Chooses the correct programming location (BLANK, RCL, or LTC) for the ECM.

Programming the ECM

Executes the programming of the ECM by loading selected software files.

Selecting RCL Programming Location

Specifies the RCL location for programming the ECM with relevant software.

Completing ECM Programming

Confirms successful ECM programming and outlines post-programming steps.

Verifying ECM Program Version

Verifies the installed software version (RCL or LTC) after programming.

Link-Belt PULSE Specifications

General IconGeneral
BrandLink-Belt
ModelPULSE
CategoryConstruction Equipment
LanguageEnglish

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