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SBM-XL 1000 S2B2
Lissmac SBM-XL 1000 S2B2 - User Manual
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LISSMAC Maschinenba
u Gmb
H
SBM-XL 1000/1500 S2B2 60
Lissmac
MET
A
L
PR
OCE
SSING
OPERATING MANUAL
STEEL PROCESSING MACHINE
SBM-XL 1000 S2B2
SBM-XL 1500 S2B2
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Telefon +49 (0) 7564 / 307 - 0
Telefax +49 (0) 7564 / 30
7 - 500
lissmac@lissmac.com
www.lissmac.com
2
Table of Contents
Main Page
Imprint
3
Table of Contents
4
List of Figures
8
General
10
About this Manual
10
Changes/Reservations
12
Packaging and Storage
12
Characters and Symbols
13
Documentation
15
Additional Documents
15
Warranty and Liability
16
Use
17
Appropriate Usage
17
Non-Intended Use
18
Residual Risks
19
Safety Instructions
20
Environmental Protection
20
Disposal
20
Notes on Electrical/Electronic Components
21
Emissions and Exposures
23
Noise Emission
23
Dust Emission
24
Special Risks
24
Electric Power
24
Dust Emission
25
Fire Hazard
25
Explosion Hazard
26
Labelling
26
Signs and Labels
26
Unit Type Plate
30
Figure 1 Unit Type Plate
30
Personal - Qualifications and Duties
31
Personal Protective Equipment
34
Contact Person for Service and Operation
34
Description
34
Operating and Danger Instructions
34
Structure of the Front of the Steel Processing Machine
35
Figure 2 Components of the Unit (Front)
35
Extraction System (Optional)
36
Figure 3 Extraction System (Optional)
36
Structure of the Back of the Steel Processing Machine
37
Figure 4 Components of the Unit, Back
37
Machining Units - Abrasive Belts
38
Figure 5 Machining Unit - Upper Loading Side (S-Unit)
38
Figure 6 Guide Plate - Abrasive Belts
38
Figure 7 Machining Unit - Lower Loading Side (S-Unit)
39
Machining Unit - Brush Belts
40
Figure 8 Machining Unit - Upper Output Side (B-Unit)
40
Figure 9 Machining Unit - Lower Output Side (B-Unit)
40
Control Elements
42
Figure 10 Control and Display Elements (Front Side)
42
Safety Equipment
43
Figure 11 Front Safety Equipment
43
Figure 12 Back Safety Equipment
44
Hydraulics
45
Hydraulic Oil Tank
45
Figure 13 Hydraulic Oil Tank
45
Hydraulic Pump
46
Figure 14 Hydraulic Oil Pump
46
Electrical System
47
Control Cabinet
48
Figure 15 Control Cabinet
48
Electric Motors for Drive, Feed, Height Adjustment
49
Figure 16 Electric Motors
49
Figure 17 Electric Motor - Feed
50
Operation
51
Transporting the Unit
51
Figure 18 Transport Equipment for the Crane
51
Installing and Connecting the Unit
52
Installing the Unit
52
Connect the Unit to Electricity
53
Connect the Unit to the Extraction System
54
Figure 19 Connect Extraction System (Optional)
54
Function
55
Putting the Unit into Operation
56
Control Panel
57
Figure 20 Control Unit
57
Figure 21 Control Elements on the Control Panel
57
Operation Using the Touch Screen
58
Figure 22 Main Menu of User Control
58
Figure 23 Operating Elements Main Menu
58
Changing the Touch Screen Language
59
Figure 24 Select Language
59
Grinding Workpiece
60
Turn on the Unit
60
Figure 25 Turn on the Unit
60
Figure 26 Acknowledge EMERGENCY STOP
61
Workpiece Thickness Setting for Manual Sheet Metal Processing
62
Figure 27 Park Position of Machining Units
63
Figure 28 Setting Workpiece Thickness in Manual Mode
64
Figure 29 Query Material Passage Free
65
Set Workpiece Thickness and Grinding Units for Automatic Mode
66
Figure 30 Setting Workpiece Thicknesses in Automatic Mode I
66
Figure 31 Setting Workpiece Thicknesses in Automatic Mode II
67
Figure 32 Material Passage Free Automatic Mode
68
Setting Feed
69
Figure 33 Setting Feed
69
Starting the Machining Process
70
Figure 34 Starting the Machining Process
71
Figure 35 Place on the Workpiece
72
Turning the Machining Units on and off
73
Turning on and off the Grinding Unit and Brush Unit
73
Figure 36 Turning the Machining Units on and off
73
Select Grinding Unit and Brush Unit Automatic Mode
75
Figure 37 Processing Combinations Automatic Mode
75
Wear Correction
76
Wear Correction - Manual Mode
76
Figure 38 Wear Correction
76
Wear Correction - Automatic Mode
78
Figure 39 Wear Correction - Automatic Mode
78
Turning off the Unit
79
Figure 40 Turning off the Machine
79
Figure 41 Turn off the Unit Main Switch
80
Turning the Unit Back on after Activating the EMERGENCY STOP
81
Figure 42 Acknowledge EMERGENCY STOP
81
Removing Material Jams
82
Figure 43 Material Jams
83
Reverse Mode
84
Figure 44 Reverse Mode
84
Replacing Abrasive and Brush Belts
85
Replacing the Abrasive Belts of the S-Units
86
Figure 45 Tool Change Upper Grinding Unit
86
Figure 46 Material Passage Free Tool Replacement
87
Figure 47 Removing Abrasive Belts of the Upper S-Units (I)
88
Figure 48 Removing Abrasive Belts of the Upper S-Units (II)
89
Figure 49 Tool Change Lower Grinding Unit
91
Figure 50 Material Passage Free Tool Replacement
92
Figure 51 Removing Abrasive Belts on Lower S-Units
93
Removing B-Unit Brush Belts
95
Figure 52 Feed Plates and Protective Strips
96
Figure 53 Tool Change Brush Belt B-Units
96
Figure 54 Material Passage Free Tool Replacement
97
Figure 55 Removing B-Unit Brush Belts
98
Measuring the Wear of the S-Unit Abrasive Belt and Adjusting
100
Figure 56 Adjusting the Abrasive Belts of the Upper S-Units (I)
100
Figure 57 Adjust the Upper Grinding Unit (II)
101
Figure 58 Adjusting the Abrasive Belts of the Lower S-Units (I)
102
Figure 59 Adjust the Lower Grinding Unit (II)
102
Measuring Wear of Upper and Lower Brush Belts of B-Units and Adjusting
104
Figure 60 Adjusting Brush Belts of B-Units (I)
104
Figure 61 Adjusting Brush Belts of B-Units (II)
105
Service
106
General Service Work
107
Maintenance, Service and Troubleshooting
107
Tightening and Replacing V-Belts
108
Replace V-Belts in S Units
108
Figure 62 V-Belts in S Units
108
Replace V-Belts in B Units
110
Figure 63 V-Belts in B Units (I)
110
Figure 64 V-Belts in B Units (II)
111
Checking Safety Equipment
113
Figure 65 Safety Equipment
113
Lubricating the Unit
115
Figure 66 Front Lubrication Points
115
Figure 67 Rear Lubrication Points
116
Tightening the Conveyor Belt
117
Figure 68 Conveyor Belt
117
Hydraulic System
118
Check Hydraulic Oil Level
118
Figure 69 Hydraulic Oil Tank
118
Change Hydraulic Oil
119
Electrical System
121
Changing the Filter Pad on the Control Cabinet
121
Figure 71 Control Cabinet
121
Cleaning the Unit
123
Figure 72 Cleaning Interval
124
Cleaning the Collection Trough
125
Figure 73 Collection Trough
125
Clean Extraction Duct
126
Figure 74 Dust Extraction Shaft
126
Technical Data /Tables
127
Electrical System
127
Grinding Units
127
Brush Units
127
Other Motors
128
Feed Motors
128
Actuator Motors
128
Material Processing
128
Noise Emission
128
Miscellaneous
128
Service Schedule / Service Intervals
129
Tightening Torques
129
Operating Material / Service Material
129
Figure 70 Change Hydraulic Oil
129
Tools, Abrasive and Brush Belts
130
Tool Requirements for Own Coating
131
Error Messages
131
Figure 75 Touch Screen Error Messages
131
Figure 76 Error Message Wear Limit Reached
133
Figure 77 Error Message Measurement Equipment Laying on
134
Figure 78 Error Message Door Open
135
Figure 79 Error Message no References
136
Warranty
137
Installation and Removal, Transport
138
Figure 80 Transport Equipment for the Crane
138
Transport Data, Dimension and Weight
139
Weight
139
Dimensions
139
Installation of the Unit
139
Preparation and Installation
140
Figure 81 Installation of the Unit
140
Recommissioning
141
Decommissioning, Storage and Recommissioning
142
Decommissioning
142
Packaging and Storage
142
Removal and Disposal
142
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Lissmac SBM-XL 1000 S2B2 Specifications
General
Brand
Lissmac
Model
SBM-XL 1000 S2B2
Category
Industrial Equipment
Language
English
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