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Lissmac UNICUT 600 - User Manual

Lissmac UNICUT 600
93 pages
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OPERATING MANUAL
FLOOR SAW
UNICUT 600
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
88410 Bad Wurzach, Germany
Phone +49 (0) 7564 / 307-0
Fax +49 (0) 7564 / 307-500
lissmac@lissmac.com
www.lissmac.com
EN

Table of Contents

Questions and Answers

Summary

BASIC SAFETY INFORMATION

Warning Notes and Symbols

Explains signal words (DANGER, WARNING, CAUTION, NOTICE) and information symbols used in the manual.

OPERATING MANUAL INTRODUCTION

Preface and Documentation Overview

Provides an overview of the manual's purpose, tools required, and availability of further documentation.

FEATURES AND BENEFITS

GENERAL SAFETY NOTES

2.1. Principle of Intended Use

Defines the intended and unintended use of the LISSMAC floor saw and lists foreseeable misapplications.

2.2. Organizational Measures

Outlines essential organizational measures for safe operation, including manual availability and PPE.

2.3. Personnel Qualification and Obligations

Specifies operator age, capabilities, responsibilities, and PPE requirements for safe machine use.

2.4. Safety Notes for Operating Phases

Covers safety aspects for transport, assembly, commissioning, operation, and relocation of the machine.

2.5. Notes on Special Types of Danger

Details specific hazards like electrical energy, dust, noise, and exhaust fumes.

2.6. Transport Safety

Provides safety instructions for transporting the machine, including crane lifting and securing for transport.

2.7. Packing and Storage

Guidelines for proper packing and storage to ensure protection and safety of the machine and its components.

2.8. Environmental Protection and Waste Disposal

Instructions for recycling packaging, cleaning products, and proper disposal of the device at end-of-life.

DEVICE DESCRIPTION

3.1. Designation of Machine Parts

Identifies and labels the key components and parts of the LISSMAC floor saw.

3.2. Connections and Interfaces

Details the various power, water, diagnosis, hydraulics, and motor connection points on the machine.

3.3. Technical Specifications

Lists the key technical data of the UNICUT 600, including dimensions, weight, and engine specifications.

3.4. Sound Power Level and Exhaust Fumes

Specifies sound levels and warns about poisonous exhaust gases, requiring hearing protection.

3.6. Hand-Arm Vibration

Addresses the vibration hazard and recommends taking regular breaks during machine operation.

COMMISSIONING

4.1. Connections and Media

Specifies the correct types of diesel, engine oil, antifreeze, lubricants, hydraulic oil, and water for commissioning.

4.2. Tools (Saw Blade)

Provides guidance on tool selection, emphasizing correct speed and condition of saw blades.

4.3. Water Pump and Refueling

Explains water pump function and safe refueling procedures, warning about flammable fuel vapors.

4.5. Saw Blade Installation;Change

Provides a step-by-step guide for safely installing or changing the saw blade, including pre-checks.

4.6. Conversion of Seat Position

Describes how to adjust or convert the driver's seat position for optimal operator overview and comfort.

CONTROL DESK AND OPERATION

Handling the Control Desk;Machine

Provides essential safety notices for handling the control desk and familiarizing with machine operation.

5.1.1. Joystick Controls

Explains the joystick's movement, control assignments, and different steering modes for machine operation.

5.2. HMI Control Unit and Dashboard

Details the HMI control unit, its dashboard, and how to access menus for machine settings and monitoring.

5.2.4. Fault Memory

Explains how to access and interpret the fault memory, including diagnostic trouble codes (DTCs).

TRANSPORT AND HANDLING

6.1. Transport Position

Specifies the conditions and safety warnings for transporting the floor saw in its designated transport position.

6.2. Maneuvering in Cutting or Rapid Traverse Mode

Provides safety instructions and procedures for maneuvering the machine during cutting or rapid traverse operations.

6.3. Relocating using a Crane

Details the safety precautions and sequence for lifting and relocating the machine using a crane.

6.4. Securing the Machine for Transport

Outlines methods for securely fastening the machine for transport, emphasizing safety during transit.

OPERATION AND SAFETY

7.1. General Safety Rules

Covers general safety rules, warnings about rotating blades, and dangers from underground supply lines.

7.3. Cutting with the Floor Saw

Details safety warnings for cutting, including damage from lack of cooling water and rapid saw blade lowering.

7.4. Initiating the Cutting Process

Step-by-step guide to starting the cutting process, including blade speed adjustment and depth setting.

7.7. Safe Machine Shutdown

Provides the sequence for safely shutting down the machine, including folding the steering rod and draining water.

CONVERSION OPTIONS

8.1. Conversion from Left to Right-Cutting

Step-by-step instructions for converting the machine from left-cutting to right-cutting operation.

8.2. Tilting the Slider Box

Details the preparation and sequence for tilting the slider box, including safety warnings for suspended loads.

8.3. Off-setting the Slider Box

Provides instructions for safely off-setting the slider box, including crane suspension and bolt adjustments.

MAINTENANCE

9.1. Servicing

Provides guidance on servicing, including warnings for rotating objects and high-pressure fluid injection hazards.

9.2. Maintenance Intervals

Presents a detailed schedule of maintenance tasks and their recommended intervals (daily, weekly, monthly, hourly).

9.7. Troubleshooting

Offers solutions for common problems like poor cutting performance and failure to start, listing possible causes and remedies.

9.9. SCR System Standstill Regeneration

Explains the SCR system's standstill regeneration process, its necessity, and how to initiate it.

TOOLS AND ACCESSORIES

10. Tools and Peripheral Speed Chart

Details available tools and a chart to determine optimum cutting parameters based on disc diameter and speed.

11. Warranty Information

Defines the 12-month warranty and lists wearing parts not covered if wear is due to normal operation.

DECLARATION OF CONFORMITY

Manufacturer and Machine Specifications

Confirms compliance with EU directives and provides machine specifications like cutting depth and sound power level.

CIRCUIT AND HYDRAULIC DIAGRAMS

12. Circuit Diagram

Presents the electrical circuit diagram for the LISSMAC floor saw, detailing component connections.

13. Hydraulic Diagram

Provides the schematic of the hydraulic system, illustrating fluid flow and component interactions.

ERROR CODES AND SYSTEM DIAGNOSIS

14. Error Codes and Troubleshooting

Lists error codes, their sources, and system responses for troubleshooting machine faults.

Lissmac UNICUT 600 Specifications

General IconGeneral
BrandLissmac
ModelUNICUT 600
CategorySaw
LanguageEnglish

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