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Lombardini 3LD450 User Manual

Lombardini 3LD450
48 pages
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WORKSHOP MANUAL
Engine Series 3 - 4 LD

Table of Contents

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Lombardini 3LD450 Specifications

General IconGeneral
Engine TypeDiesel
Number of Cylinders1
Fuel SystemIndirect injection
Bore85 mm
Stroke80 mm
Lubrication SystemForced lubrication with gear pump
Cooling SystemAir-cooled
Starting SystemElectric
Bore x Stroke85 x 80 mm

Summary

Preface

Manual's Purpose

Explains the purpose of the manual for engine maintenance and reference.

General Service Manual Notes

Provides essential notes on using genuine parts, metric format, and safety precautions.

General Remarks and Safety Information

Safety Information

Details Lombardini engine safety, manufacturer responsibilities, and user instructions.

General Safety During Operating Phases

Covers safety procedures during engine operation, tool usage, and team coordination.

Safety and Environmental Impact

Addresses the impact of engine activities on the environment and necessary procedures.

Technical Information

Manufacturer and Motor Identification Data

Explains how to identify engine models using group and serial numbers.

Performance Diagrams

Presents performance curves for various engine models (power, torque, consumption).

Troubleshooting

Lists engine anomalies, their symptoms, and probable causes for quick diagnosis.

Routine Engine Maintenance

Outlines maintenance operations and intervals for different engine series.

Lubricant Specifications

Details SAE classification, international specifications, and ACEA/API sequences for lubricants.

Disassembly / Reassembly

Recommendations for Disassembling

Provides essential guidelines and safety advice before starting disassembly.

Flywheel and Starting Pulley

Details the procedures for removing and installing the flywheel and starting pulley.

Valve Train Components

Covers valve clearance, decompression device, and rocker arm pin extraction.

Cylinder and Piston

Explains how to measure cylinder bore, piston diameter, and check for wear.

Piston Assembly

Details piston ring assembly order, piston reassembly, and clearance volume.

Connecting Rod Assembly

Describes connecting rod dimensions, bearings, and big end tightening procedures.

Camshaft Specifications

Covers camshaft axial clearance, timing, and related components.

Speed Governor

Explains the function and timing adjustment of the engine speed governor.

Lubrication Circuit

Lubrication Circuit Overview

Illustrates the lubrication system components and their functions.

Oil Pump

Details the oil pump specifications, clearances, and differences between rotation types.

Oil Filter Cartridge

Describes the oil filter cartridge components, features, and specifications.

Oil Pressure Check

Explains how to check oil pressure and provides a pressure curve reference.

Fuel Injection Circuit

Standard Feeding/Injection Circuit

Diagrams and components of the standard fuel feeding and injection system.

Injection Pump

Details the components, assembly, and static adjustment of the injection pump.

Advanced Injection (Static)

Procedure for checking and adjusting static injection timing.

Injector

Describes injector components, setting pressure, and installation torque.

Electric Circuit

Electrical Ignition Diagram

Wiring diagram for 12V 14A ignition with voltage regulator and battery.

Alternator Specifications

Details on the 12.5V 14A alternator, dimensions, and recharge curve.

Voltage Regulator

Information on voltage regulator types and checks for proper operation.

Starting Motor

Specifications and characteristic curves for Bosch starting motors.

Adjustment

Idle Speed Adjustment

Procedures for setting minimum and peak RPM at idle.

Injection Pump Delivery Adjustment

Method for adjusting injection pump delivery and checking exhaust smoke.

Required Adjustments

Table of demanded adjustments for different engine models and power outputs.

Storage

Protective Treatment

Steps for applying protective oil and fuel for engine storage.

Preparation After Storage

Instructions for preparing the engine for operation after a storage period.

Main Torque Specifications and Use of Sealants

Driving Torques

Lists main driving torques for different engine series (3LD and 4LD).

Tightening Torques for Screws

Tables providing tightening torques for standard screws (coarse and fine thread).

Use of Sealants

Specifies the type of sealant to be used for various engine components.

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