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Trouble shooting
Noisy Oil leakage
1. Abrasion of bearing on bigger end of connecting rod 1. Excessively oiled
2. Distortion of connecting rod 2.Oil seal abrasion or damage
3. Abrasion of bearing on neck of crankshaft 3. Crankcase damaged
4. Abrasion, seizing up or crushing of gear
5. Abrasion or damage on bearing
Breaking down crankcase
Remove sleeve A and o-ring B of countershaft
Loosen bolt connects crankcase
Remove right crankcase body
Remove positioning pin of case body
Clean up seal glue on end face, and no
damage on end face of case body is allowed.
Caution: Break apart left and right crankcase
by knocking by a soft hammer left and right
by turns, no prying by screw driver is allowed.
Remove transmission system
Remove fork shaft A
Remove fork C
Remove gearshift drum B
Remove main shaft D and countershaft E
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