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Lotus 2004 ELISE User Manual

Lotus 2004 ELISE
489 pages
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Page 1
Lotus Service Notes Introduction
CONTENTS
ELISE & EXIGE; 2004 M.Y. ONWARDS; WITH 1ZZ/2ZZ ENGINE
Section
Technical Data - Engine TDP
- Vehicle TDQ
Chassis AH
Bodycare & Repair BQ
Body Fittings BR
Front Suspension CI
Rear Suspension DH
Engine & Engine Management - Lotus supplement EH
- Toyota 1ZZ/2ZZ engine repair manual *
* see separate manual B120T0327J
- Toyota 2ZZ-GE engine supplement #
# see separate manual C120T0327J
Engine Management EMP
Transmission - Lotus supplement FJ
- Toyota C64 transmission repair manual ~
~ see separate manual D120T0327J
- Toyota C56 transmission repair manual ^
^ see separate manual TBA
Wheels & Tyres GH
Steering HG
Brakes JJ
Engine Cooling KH
Fuel System - Except North America LJ
- North America LK
Electrics MP
Maintenance & Lubrication OI
Air Conditioning, Heating & Ventilation PL
Clutch QH
Passive Restraint (North America) WD
Supplement - Exige Supercharged (S/C) Exige S/C
Supplement - 2-Eleven 2-Eleven
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Lotus 2004 ELISE Specifications

General IconGeneral
BrandLotus
Model2004 ELISE
CategoryAutomobile
LanguageEnglish

Summary

Technical Data - Engine

General

General information about engine types, capacity, bore, stroke, camshafts, etc.

Cylinder Block

Details about cylinder block material, deck flatness, and bore diameter.

Technical Data - Vehicle

Dimensions

Overall dimensions, wheelbase, track, overhangs, and weights for various models.

Capacities

Engine oil, transmission oil, and fuel tank capacities.

Chassis

General Description

Description of chassis construction, materials, and body panel attachment.

Chassis Straightness Check

Procedure for checking chassis twist and distortion using tooling holes.

Bodycare & Repair

General Description

Description of composite body panel construction and attachment methods.

Bodycare

Recommendations for washing and maintaining the acrylic enamel paint finish.

Front Suspension

General Description

Description of independent front suspension components like wishbones, dampers, and hub carriers.

Geometry & Adjustments

Details on setting mid-laden ride height and adjusting alignment, camber, and castor.

Rear Suspension

General Description

Description of independent rear suspension components like wishbones, damper, and hub carriers.

Geometry & Adjustments

Details on setting mid-laden ride height and adjusting alignment and camber.

Engine

General Description

Description of the 1.8 litre 16 valve four cylinder engine, including construction and features.

Valve Mechanism

Explanation of the VVTL-i variable valve timing and lift system.

Fuel System

General Description

Description of the fuel tank, filler neck, ORVR system, and fuel pump/sender unit.

Fuel Filling

Safety precautions and procedure for filling the fuel tank.

Braking System

General Description

Overview of the Elise braking system, including callipers, discs, master cylinder, and ABS.

Tell Tale Lamps

Explanation of the brake and ABS tell tale lamps in the instrument cluster.

Steering

General Description

Description of the steering system, including column, rack, and pinion assembly.

Steering Wheel

Details on removing and refitting the steering wheel and column shroud.

Clutch

General Description

Description of the clutch assembly, including friction plate, pressure plate, and release bearing.

Clutch Pedal

Details on clutch pedal construction and adjustment.

Air Conditioning, Heating & Ventilation

General Description

Overview of the HVAC system, including heater and air conditioning units.

Controls Operation & Airflow Distribution

Explanation of interior climate controls, fan speed, and air distribution settings.

Electrics

Cobra Vehicle Security Alarm

Features and operation of the Cobra immobiliser/alarm system.

Central Door Locking

Operation of the central door locking system and its components.

Exige S/C - SUPPLEMENT

Concept & Overview

Introduction to the Lotus Sport Exige 240R and Exige S models.

Technical Data

Technical specifications for Exige S/C models, including engine, wheels, and suspension.

2-Eleven

Concept & Overview

Introduction to the Lotus 2-Eleven, its design, and motorsport focus.

Technical Data

Technical data for the 2-Eleven, including VIN identification, dimensions, and capacities.

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