Lumax LX-1160 User Manual (English)

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OPERATIONAL MANUAL - Air Operated Grease Gun

For use with 14 oz. (400 cc / 397 g) Cartridge or 16 oz. (500 cc / 454 g) Bulk Capacity

Thank you for purchasing Lumax Grease Gun. By selecting Lumax Grease Gun you have chosen a high-quality, precision engineered product which is built for heavy-duty service and a lifetime of performance. Your

safety is very important to us. Please read this Operational Manual carefully. The instructions contained in this manual MUST be read and understood by the operator prior to operating this equipment. It is important

that you read the entire manual to become familiar with the unit before you begin to operate the unit. Please store this Operational Manual in a safe place for later reference.

Lumax Lubrication products are precision engineered tools, which are capable of creating pressures well above 10,000 PSI (690 BAR). Only professional use assures danger-free operation of these products. Warning

: Extreme pressure may cause nozzle extension or Grease Hose to burst. Always follow Grease Hose instructions and warnings. Keep hands clear of the extension during operation of the Grease Gun. Be extra

careful while working with Needle point Grease Adapters and Dispensers. Keep your hands away from the Needle point at all times and when injecting Grease.

Maintain your equipment periodically and check before each use that all connections are securely fastened. High Working Pressures may result in liquid being injected into ﬂesh upon malfunction of one of the

components. Only use components that show no indications of damage. While working on the Grease Gun barrel, make certain that the open, threaded barrel-end always points away from yourself or others! Never

touch a hose that is under pressure. Never point the outlet at yourself or others. Hoses are subject to rapid aging. Never use a hose that is older than 2 years. Hoses must never be bent or twisted with force. The

smallest bending radius for hose is 4” (100 mm). Seek immediate medical care after an injury.

WARNING FOR YOUR OWN PROTECTION READ, UNDERSTAND AND OBSERVE THESE

SAFETY FIRST ! SAFETY TIPS AND ALL INSTRUCTIONS BEFORE USING THIS PRODUCT!

Grease Guns should only be used as recommended. Any tool can fail if it is misused. To avoid Serious Personal Injury when using your Grease Gun, follow these Safety Tips and Rules :

• Do Not use Grease Gun for the purpose it is not intended for.

• Do Not Force use Grease Gun. It will do the job Better and Safer at the Rate for which it was Intended. Never Use Handle Extensions to Increase Leverage.

Never try to stop or deﬂect material from dispensing-end of the Grease Gun with your hand or body.

• Always Wear Appropriate Protective Clothing and Equipment. Do Not wear Loose Clothing or Jewelry. They can be caught in Moving Parts. Protective Gloves and Non-skid Footwear are

recommended when working with Grease Gun. Approved Guards and Protective Equipment, such as, Impact Resistant Safety Glasses, Safety or Chemical Splash Goggles, Full Face Shield, Safety Shoes,

Arm Guards and Apron Must be used for Operator Protection. Wear Protective Hair Covering to contain Long Hair.

• Always ensure there is adequate lighting in the work area. Do not Over-reach. Keep Proper Footing and Balance at all times.

• Use Respirator. Always wear proper Face Mask to avoid Inhalation of Fumes and Hazardous Gases

• Stay Alert. Watch what you are doing. Use Common Sense. Do Not operate Grease Gun when you are tired or under the inﬂuence of any medications. Be Alert at All Times, especially, during Repetitive,

Monotonous Operations. You may have demonstrated a certain product hundreds of times, but do not be lulled into complacency due to a False Sense of Security. Tools can be extremely unforgiving, if not

used carefully and as per instructions.

• Keep Visitors Away. All Visitors should be kept away from Work Area. Do Not let Visitors operate Grease Gun.

• Check Damaged Parts. Before use of the Grease Gun, Always check it for proper operation before each use and make sure all safety devices are in place and operating properly. Always make sure all grease

connections are securely tightened. Carefully check for any Damaged Parts to determine that the Grease Gun will operate Properly and Perform its intended function. Check for Alignment of Moving Parts,

Binding of Moving Parts, Breakage of Parts, Mounting, and any other Conditions that may affect its Operation. Any Part that is damaged should be properly Repaired or Replaced by an Authorized Service Center.

• Maintain Grease Guns with care. Keep Grease Gun Clean and regularly serviced or maintained for Better and Safe Performance. Follow Instructions for Lubricating and changing Accessories.

DO NOT attempt to repair or disassemble the equipment while the system is pressurized. Inspect Grease Gun periodically and if Grease Gun or any of its parts are Damaged - have it Repaired by an

Authorized Service Facility. Always keep your Grease Gun Inspected and Replace Immediately, if damaged or Worn.

• Store Idle Tool. When not in use, Grease Guns should be Stored in Dry, High and/or in Locked-up place. Childproof the Grease Gun and work area.

• Do Not alter or modify any part of this equipment. Grease Guns Must only be repaired by Qualiﬁed Technicians.

• Always check local area Laws and Ordinances regarding Handling, Pumping and Disposing of Liquids. Dispose of pumped ﬂuid properly. Do Not drain into street drains, house drains, or backyards.

Contact your local Municipal Waste Management ofﬁcials for proper disposal methods. If there is any question about a condition being safe or unsafe, do not operate the Grease Gun.

Plunger Lock

{ Cerradura Del Émbolo }

[ Serrure De Plongeur ]

6” (150 mm) Extension Pipe, 1/8” NPT

{ Pipa De la Extensión }

[ Pipe De Prolongation ]

(LX-1424)



Coupler

{ Acoplador }

[ Coupleur ]

(LX-1400)

T-handle

{ Manilla en forma de T }

[ Poignée en “T” ]

Filler Nipple

{ Entrerrosca Del Llenador }

[ Mamelon De Remplisseur ]

(LX-1420)

LX-1160, Single Shot, Air Operated Grease Gun

Air Bleeder Valve

{ Grifo De Purga Del Aire }

[ Robinet purgeur D’Air ]

(LX-1422)

Steel Barrel

{ Barril De acero }

[ Baril en Acier ]

Non-slip Grip

{ Apretón Antideslizante }

[ Poignée Antidérapante ]

LX-1161, Continuous Cycle Air Operated Grease Gun

WARNING: Failure to heed the following Warnings, including misuse, over pressurizing, modifying parts, using incompatible chemicals and ﬂuids,

or using worn or damaged parts, may result in equipment damage and/or serious personal injury, ﬁre, explosion, or property damage.

LX-1160, Single Shot, Air Operated Grease Gun

LX-1160 is designed as a ‘Single Shot’ Operation, Air Operated Grease Gun. LX-1160 is designed to operate at maximum incoming Air Pressure of 40-90 PSI (3-6 Bar). LX-1160 must not exceed Maximum

Operat

ing Pressure of 3,000 PSI (205 Bar). High-pressure performance with 60-90 PSI (4-6 Bar) incoming Air Pressure allows the Grease Gun to deliver 2400 to 3000 PSI (40 : 1 ratio) of pressure into the desired

ﬁtting. Lower incoming Air Pressure will reduce the performance of the Grease Gun, while incoming Air Pressure higher than the rated 90 PSI (6 Bar) will damage the internal components of the Grease Gun. Use

of higher incoming Air Pressure can also cause injury. Also, the use of higher incoming Air Pressure places the internal components under undue loads and stresses that they are not designed for, and could cause

premature Grease Gun failure. DO NOT EXCEED 90 PSI (6 Bar) incoming Air Pressure when using the rigid extension. DO NOT EXCEED 60 PSI (4 Bar) incoming Air Pressure when using a ﬂexible extension.

Gun working pressure can exceed 3000 PSI (205 Bar) where incoming Air Pressure exceeds 60 PSI (4 Bar)

LX-1160

LX-1161

6” (150 mm) Extension Pipe, 1/8” NPT x 3/8-32 UNEF

{ Pipa De la Extensión }

[ Pipe De Prolongation ]

(LX-1433)