Maersk Container Industry Star Cool SCI-40-CA User Manual

Name: Maersk Container Industry Star Cool SCI-40-CA
Brand: Maersk Container Industry
Rating: 5 (1 reviews)

114 pages

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Operating and Service Manual

Star Cool Refrigeration Unit

Version 810900E June 2019

Model SCI-20/40/CA and SCU-20/40

1 Preface2
2 Warnings2
- Table of Contents3
3 Contents3
4 Legend7
5 General Description9
6 Function Description10
- Start-Up Procedure10
- Temperature Control10
- Capacity Control and Limiter11
- Electrical Control13
- Expansion Valve13
- Economizer Valve13
- Dehumidification14
- Condenser Fan14
- Evaporator Fan15
- Defrost Function15
- Alarm Action System16
- Datalog16
7 Tests18
- Function Test19
- Full PTI20
- Short PTI20
- Ca Pti20
8 Refrigeration System Data20
- Refrigerant Charge20
- General Specification20
- Compressor - Motor Assembly21
- Frequency Converter21
- Evaporator Coil21
- Evaporator Coil Heaters21
- Evaporator Fan21
- Evaporator Fan Motor22
- Condenser Coil22
- Condenser Fan22
- Condenser Fan Motor23
- Water Cooled Condenser (Optional)23
- Fresh Air Exchange23
- Air Exchange Motor23
- Economizer24
- Refrigeration Controls24
- Vacuum Pump24
- Electrical Data24
- Circuit Breaker24
- Contactors24
- High Pressure Cut out Switch24
- Fusible Plug, Receiver24
- Fuses24
- Power Plug25
- Power Cable25
- USDA Socket Requirements25
- CO Sensor25
- Temperature Sensors, Including USDA25
- Sensor25
- CA Pressure Transmitter25
- Pressure Transmitters26
- Miscellaneous26
9 User Interface26
- Indicator Lights26
- Display27
- Key Pad28
10 Menu Overview29
- General29
- Using the Cursor30
- Changing a Parameter Value30
- Activating a Function30
- Air Exchange Page30
11 Operation31
- Menu Structure31
- General Operation32
- Temperature Setting32
- Wake-Up Mode32
- Contrast Adjustment of the Display32
- C and °F Temperature Scale Showing32
- Viewing Graph of Supply and Return Temperature33
- Water-Cooling Activation/Deactivation33
- PTI or Function Test Execution33
- Info Menu37
- Raw Sensors40
- Operation Parameter Settings42
- Programs43
- Automatic Cold Treatment Program, ACT43
- Multiple Temperature Setpoints Program, MTS44
- Bulb Mode45
- AV/AV+/CA Settings46
- Manual Defrost48
- Intelligent Trip Inspection49
- Alarms49
- Service Function Settings50
- Manual Operations50
- Datalog View52
- Time Adjust52
- Run Time Counters53
- Configuration53
- Starconomy55
- Serial Numbers56
- USB Menu57
12 External Interfaces58
- General Requirements58
- List of Terms Used for External Interfaces58
- Functions Overview58
13 Events59
14 Detailed Alarm Description62
- Alarm List63
15 Location of Valves67
16 Location of Motors, Temperature Sensors, Humidity Sensor and Air Exchange Potentiometer68
17 Location of Pressure Transmitters, High Pressure Switch and Oil Outlet Port69
18 Location of AV and CA Components70
19 Replacements73
- Replacement of Evaporator Motor and Fan73
- Replacement of Condenser Motor and Fan73
- Replacement of Evaporator74
- Replacement of Heating Elements75
- Replacement of FC76
- Replacement of Compressor77
- Replacement of Compressor Valve Plate/Cylinder Head Gasket78
- Replacement of Filter Dryer79
- Replacement of Vacuum Pump Heating Element79
20 Service and Maintenance80
- Evacuation of Refrigerant80
- Compressor Pump down and Operation81
- Compressor Pump down (Replaced)81
- Pump down of Unit82
- Pressure Test82
- Charging of Refrigerant83
- Charging of an Empty Unit83
- Charging of Unit Low on Charge83
- Leakage Detection84
- Fan Motors84
- Compressor85
- Check of Oil Level85
- Charging of Oil85
- Draining of Oil from Compressor86
- Soldering87
- Welding87
- CA Manual Inspection87
- Container Leak Test88
- CA+ Flushing88
- Container Venting Procedure89
- Calibration of Air Exchange Sensor89
- Sensor Calibration Using Starview90
21 General Trouble Shooting90
- Trouble Shooting for the Star Cool the Main Controller91
- Trouble Shooting the Vacuum System91
- Trouble Shooting the Vacuum Hose92
- Trouble Shooting the Membrane92
- Trouble Shooting the Vacuum Pump/Controller Module92
22 Emergency Operation93
- FC Defective93
- Controller Defective93
23 Tables94
- Datalog Description94
- Temperature Sensor - Resistance Table96
- Temperature Sensor - Voltage Table97
- Air Exchange Sensor Voltage Table - M /H for 35 CMH98
- Air Exchange Sensor Voltage Table - M /H for 75 CMH98
- Voltage - Pressure Table, LP Transmitter (NSK) + DST99
- Voltage - Pressure Table, LP Transmitter (AKS)100
- Voltage - Pressure Table, HP Transmitter (NSK) + DST101
- Voltage - Pressure Table, HP Transmitter (AKS)102
- Pressure - Temperature Table for R134A103
- Pressure - Temperature Table for R513A103
- Tightening Torques104
24 Controller Unit Illustration105
25 Star Cool Unit Installation Dimensions106
Diagrams107
- P & I Diagram107
- CA Diagram108
27 Overall Wiring Schematic110
28 Overall Wiring Schematics (Optional)111

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Maersk Container Industry Star Cool SCI-40-CA Specifications

General

Brand	Maersk Container Industry
Model	Star Cool SCI-40-CA
Category	Refrigerator
Language	English

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Maersk Container Industry Star Cool SCI-40-CA User Manual

Table of Contents

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Maersk Container Industry Star Cool SCI-40-CA Specifications

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