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Magnetic Autocontrol MHTM - User Manual

Magnetic Autocontrol MHTM
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Operating Instructions
Barrier
MHTM
TM
MicroDrive
Doc-ID: 5815,5001EN
Version: 05

Table of Contents

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Summary

General Information and Safety

Operating Instructions Overview

Provides crucial info on handling barriers, emphasizing safety notes and instructions.

Pictogram and Warning Explanations

Explains warning notes, signal words (Danger, Warning, Caution, Notice), and hints.

Liability, Copyright, and Customer Service

Covers limitation of liability, copyright protection, and how to contact customer service.

Scope of Delivery, Warranty, and Disclaimer

Details delivered components, warranty conditions, and manufacturer disclaimers.

Conformity and Environmental Protection

Refers to EC-Declarations, performance declarations, and environmental disposal guidelines.

Safety Guidelines

Intended Use of Barriers

Specifies barriers are for controlling road vehicle access/exit, manual or automatic operation.

Vehicle and Pedestrian Traffic Scenarios

Defines barrier use for vehicle-only or mixed traffic, and lists prohibited uses.

Operator Responsibilities and Modifications

Details operator duties for safety, risk assessment, and warns against unauthorized modifications.

Personnel Qualifications and Safety

Outlines qualification requirements for personnel and defines categories of staff.

Occupational Safety and Danger Symbols

Highlights risks, specific dangers, safety notes, and explains danger pictograms.

Hazard Notes and Specific Dangers

Provides hazard notes for electric voltage, hot surfaces, and general occupational safety.

Electrical and Operational Hazards

Warns about electric voltage, lightning dangers, and risks from improper barrier operation.

Danger Area Access and Prohibition Signs

Caution/Warning for entering danger area; operator must observe regulations and mark zones.

Boom, Transport, and Weight Hazards

Warns about injury from closing booms, improper transport, and lifting heavy objects.

Component Fixation and Crushing Dangers

Warns about injury from falling components, insufficient fixing, and crushing hazards.

Moving Parts and Signage Safety

Warns about crushing injuries from moving parts and injury risks from illegible signage.

Barrier Danger Area and Clearance

WARNING about severe injuries from crushing/shearing if safety distance to boom is too low.

Identification and Technical Data

Type Plate Information

Describes the location and details of the type plate on the barrier housing.

Barrier Type Code Structure

Explains the structure and meaning of the type code for barrier identification.

Overview of Barrier Components

Summarizes essential features of different barrier types and their components.

Access Series Technical Data

Contains technical specifications for the Access series barriers, including dimensions.

Access Pro H Series Specifications

Contains technical specifications for the Access Pro H series barriers, including dimensions.

Parking Series Technical Data

Contains technical specifications for the Parking series barriers, including dimensions.

Control Unit Specifications

Details technical specifications for the MGC (MAGNETIC Gate Controller) unit.

Plug-in Module Technical Data

Provides technical data for the Detector A-B and Radio plug-in modules.

Design, Function, and Transport

Barrier System Design

Describes the physical design of the barrier systems, illustrating Access/Parking series.

Access Pro H Series Design

Illustrates the design of the Access Pro H series barrier system.

Barrier System Functionality

Explains the operational principles of the barrier system, including drive, lever system, and sensors.

Transport Safety Precautions

Provides safety warnings and precautions for transporting the barrier boom and housing.

Transport Inspection and Handling

Details procedures for checking delivery completeness and handling transport damages.

Storage Conditions

Lists conditions for proper storage of the barrier system, including environmental factors.

Induction Loop Design and Installation

Passenger Car Loop Arrangements

Illustrates standard and long opening loop arrangements for passenger cars.

Lorry and Combined Loop Arrangements

Illustrates induction loop arrangements for lorries and combined car/lorry traffic.

Motorcycle Loop Integration

Illustrates loop arrangements for motorcycles and provides specific notes for tracks.

Assembly and Installation Procedures

General Assembly Safety

Provides general safety warnings for assembly and installation, emphasizing specialist work.

Required Assembly Steps

Lists sequential steps required for barrier assembly and installation, including prior steps.

Foundation and Conduit Requirements

Illustrates the assembly system and details foundation and empty conduit requirements.

Barrier Foundation and Conduits

Specifies requirements for the assembly site, foundation, reinforcement, and empty conduits.

Foundation and Conduit Installation Steps

Details steps for digging foundation holes, placing conduits, and installing reinforcement grids.

Nesting Post Foundation and Conduits

Addresses foundation and conduit requirements for nesting or light barrier posts, including danger warnings.

Induction Loop Installation Methods

Discusses the installation of induction loops as safety installations and provides directions.

Loop Geometry, Installation, and Feed Lines

Provides guidelines on loop placement, clearances, installation stability, and feed line requirements.

Loop Testing and Installation Procedures

Details loop testing, installation in concrete/asphalt, and under stone paving.

Unpacking and Housing Access

Details unpacking process and explains how to open the barrier housing to access components.

Barrier Housing Assembly

Covers requirements for mounting material and assembling the barrier housing onto the foundation.

Nesting;Light Barrier Post Assembly

Details mounting material requirements and assembly steps for nesting or light barrier posts.

Safety Light Barrier Assembly

States that only MAGNETIC safety light barriers must be used and covers transmitter assembly.

Receiver Assembly and Alignment

Details assembling the receiver's light barrier housing on a post and aligning it.

VarioBoom and Edge Protection Assembly

Explains assembly of the VarioBoom and warns about missing edge protection.

Flange and Barrier Boom Assembly

Addresses danger of injury during boom mounting and warns against greasing components.

Barrier Boom Conversion and Alignment

Explains how to convert the barrier from a left to a right version and align the boom.

Balancing Springs Check and Setting

Instructions for checking and adjusting balancing springs to ensure correct boom positioning.

Balancing Springs Overview Tables

Provides tables detailing balancing spring sets for VarioBoom and MicroBoom barriers.

Equipment Plan Balancing Springs

Illustrates the alignment of balancing springs for MHTM MicroDrive barriers.

Barrier Housing and Post Alignment

Provides warnings and steps for aligning the barrier housing and posts, including nesting posts.

Nesting Post Height Adjustment

Instructions for setting the nesting post height to balance foundation level differences.

Prohibition Signs and Final Checks

Instructions for applying prohibition signs and lists points to check after installation.

Electrical Connections and Setup

Electrical Connection Safety

Outlines safety warnings for electrical connections, including dangers of electric voltage and improper installation.

Hot Surfaces and Interference Warnings

Caution about hot surfaces and notice about electromagnetic interference risks.

Electrical Protective Devices

Lists safety installations required by regulations, such as RCDs and circuit breakers.

Power Cable Connection Procedure

Details procedures for connecting the power cable, including dangers of electric shock.

Mains Supply Placement and Connection

Instructions for placing and securing the mains supply and connecting it to terminal clamps.

Control Lines and Signalling Devices

Describes available connections for control and feedback, including digital inputs, outputs, and relays.

Safety Device Connection and Plausibility Check

Instructions for connecting safety devices and explains the plausibility check function.

Safety Loop Connection

Details how to connect safety loops to the Detector 1 plug-in module and notes on multiple loops.

Safety Light Barrier Connection and Testing

Instructions for connecting transmitter/receiver lines and testing safety light barriers.

Emergency Opening Contacts and Digital Inputs

Explains connecting emergency contacts and details digital input functions and settings.

Digital Outputs and Relays

Details digital outputs and output relay functions and factory settings.

Final Electrical Connection Check

Lists key points to verify after completing the electrical installation.

Start-up, Operation, and Maintenance

Start-up and Operation Safety

Safety warnings for start-up and operation, including dangers of inappropriate use and high wind loads.

Commissioning and Initial Start-up Checks

Outlines inspections required before initial start-up and during the first start-up.

Switching Barrier On and Off

Provides instructions and a notice regarding switching the barrier on and off, emphasizing wait times.

Manual Barrier Operation

Explains how to manually open/close the barrier in "Service" mode using specific buttons.

Temporary Barrier Deactivation

Instructions for temporary deactivation, including warnings about wind loads and condensed water.

Cleaning and Maintenance Safety

Safety warnings for cleaning and maintenance, emphasizing specialist work and PPE.

Cleaning Procedures

Discusses cleaning intervals, warns against aggressive agents, and provides steps for interior/exterior cleaning.

Maintenance Schedule Details

Details a schedule of maintenance tasks required for optimal operation, categorized by interval.

Malfunctions and Troubleshooting

Troubleshooting Safety Precautions

Safety warnings for troubleshooting, emphasizing specialist work, safe practices, and component checks.

Lightning Strike and General Malfunctions

Warns about injury from lightning strikes and lists common malfunctions and their causes.

Barrier Opening Malfunctions

Details causes and corrective actions for the barrier failing to open or opening incompletely.

Barrier Closing Malfunctions

Explains causes for "Waiting for release/passage" messages and corrective actions.

Barrier Closing Issues

Details causes and corrective actions for the barrier not closing properly, including loop/detector issues.

Delayed Closing and Incorrect Closing Malfunctions

Addresses causes for delayed closing and premature closing due to safety loop issues.

Plug-in Module and Language Malfunctions

Addresses issues with plug-in module operation and language display, possibly due to software version.

Event, Warning, and Error Messages

Explains the control unit's differentiation between events, warnings, and errors.

Logic Control Error Messages

Lists event, warning, and error messages related to the logic control unit and their corrective actions.

Motor GW Error Messages

Lists event, warning, and error messages related to the Motor GW, including overcurrent and overvoltage.

Detector Module Error Messages

Lists event, warning, and error messages related to the Detector module, including hardware and loop errors.

All Modules Warning Messages

Lists warning and interference messages applicable to all modules, like watchdog resets and bus faults.

System Reset and Power Failure Operations

Barrier Reset Procedure

Instructions for performing a control unit reset, with a notice about switching intervals.

Manual Boom Operation During Power Failure

Procedures for manually moving the barrier boom in case of a power failure using tool bores.

Repair Procedures and Safety

Repair Safety Guidelines

Safety warnings for repair work, emphasizing authorized specialists, spare parts, and power supply precautions.

Spare Parts and Barrier Boom Replacement

Warns about risks of incorrect spare parts and provides instructions for replacing the barrier boom.

Flange and Boom Assembly;Disassembly

Instructions for disassembling the old boom/flange and assembling the new boom with flange.

Boom Alignment and Power Connection

Steps for aligning the boom, switching on power, and checking indicators and alignment.

Decommissioning and Conformity

Decommissioning and Disposal Procedures

Outlines procedures for decommissioning, disassembling, and disposing of the barrier, emphasizing specialized staff.

EC-Declarations of Conformity

Refers to EC-Declarations of conformity for barriers where pedestrian traffic is excluded.

EC-Declarations for Pedestrian Traffic Possible

Refers to EC-Declarations of conformity for barriers where pedestrian traffic cannot be excluded.

Magnetic Autocontrol MHTM Specifications

General IconGeneral
BrandMagnetic Autocontrol
ModelMHTM
CategoryControl Systems
LanguageEnglish

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