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Major 2400 LGP - User Manual

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MAJOR
Standard, LGP,
Alpine, Challenger
and Tandem
Tankers
Operator’s Manual & Parts List

Table of Contents

Questions and Answers

  • M
    Melinda PhelpsJul 26, 2025
    What to do if the delivery pressure of my Major 2400 LGP Farm Equipment centrifugal pump is too low?
    • I
      Ivan DicksonJul 26, 2025
      If the delivery pressure isn't reaching working values, there are several potential causes. The impeller lugs might be worn or broken, requiring impeller replacement. The RPM could be too low; try increasing it to a maximum of 600 RPM. The tractor PTO may lack sufficient power, so increase the power. Also, the diameter of the outlet hole of the nozzle of the rotating jet may be too wide; in that case, decrease the diameter of the outlet hole.
  • W
    William JenkinsJul 31, 2025
    What to do if sewage does not exit from the delivery tube of my Major Farm Equipment centrifugal pump?
    • A
      Adam CooperJul 31, 2025
      If sewage isn't exiting the delivery tube, first check for obstructions in the delivery tube and eliminate them. Next, ensure that the lever gate valve above the centrifugal pump is open. Finally, verify that the handle of the exhauster/compressor is positioned towards the left; if not, position the handle accordingly.
  • J
    jmaxwellAug 6, 2025
    Why is excessive sewage exiting from the packing seal of my Major Farm Equipment centrifugal pump?
    • J
      Jacqueline AdamsAug 6, 2025
      Excessive sewage exiting from the packing seal is likely due to a worn or burnt graphitized cord. Replace the graphitized cord, ensuring you don't overtighten it.
  • L
    Leslie KochAug 13, 2025
    How to fix irregular exit of sewage from delivery of centrifugal pump in Major 2400 LGP?
    • D
      danielperryAug 13, 2025
      Irregular sewage exit can be caused by a couple of things. First, the sewage might be too dense; if so, dilute it. Second, there might be air infiltration; in that case, eliminate the infiltration.
  • J
    Jessica DayAug 19, 2025
    What to do if the mechanical seal of my Major Farm Equipment centrifugal pump whistles?
    • H
      hollandchristopherAug 19, 2025
      A whistling mechanical seal, present in certain versions, indicates it's likely burnt due to a lack of sewage. The suggested solution is to replace the mechanical seal.

Summary

Introduction

Safety Aspects

Important safety information for safe and effective machine use.

Product Specification

Safety

Machine Safety Labels

Explains safety labels (DANGER, WARNING, CAUTION) and their meanings.

General Precautions

Summarizes practical safety rules for slurry disposal and tanker operation.

Operating Safely

List of Dangers Associated with Operating the Pump

Details dangers associated with the rotary blades vacuum pump.

Regulations for use of the transmission

PTO Shaft Safety

Crucial safety guidelines for connecting and using PTO shafts.

Driving Safely on Public Roads

Regulations and precautions for road transport of the machine.

Operating the Machine

Hitching to the Tractor

Filling operation

Emptying operation

Operating the Vacuum Pump

Hydraulic Powered vacuum pump

Emergency Breakaway Handle

Automatic Emergency Brake

6 Autocoupler

Filling operation (Single spool- Vacuum pump & Coupler on same circuit)

Filling operation (Two spools - Vacuum pump & Coupler on separate circuits)

8 Autocoupler

Garda Pump

Centrifugal pump

Maintenance

A. GENERAL

General guidelines for regular maintenance to ensure safety and longevity.

Maintenance Schedule

Running Gear Maintenance - Brake Adjustment

Tyre Pressure

Recommended tyre pressures for various tanker models and their importance.

Wheel Fastening

Tanker Cleaning

Changing a wheel on a tanker

Servicing the Axle

Bearings

Recommendations for servicing and maintaining axle bearings.

E. Vacuum Pump Maintenance

How to uninstall the from the tanker:

How to disassemble the pump - Back Assembly

How to disassemble the pump - Front Assembly

Refitting the pump - back

Refitting the pump - front

Setting up the Lubrication System

Quantity of Lubrication Oil

Adjusting the Lubricating Oil

Overpressure and Vacuum Adjustment Valves:

Maintenance Inspections, Checks, Repairs and Technical Details

Cleaning the Pump:

Procedures for cleaning the vacuum pump, especially after slurry ingress.

Blade Information

Inspecting the Blades

Replacing the Blades

Replacing the Centrifugal Pump Shaft (versions with centrifuge)

Replacing the Impeller

Replacing the Volute

Replacing the Volute Support

Troubleshooting

Garda Pump - Troubleshooting

Axle Troubleshooting

Autocoupler type 1

Autocoupler type 2

Vacuum Pumps

Battioni Garda 75 Vacuum Pump

Exploded view and parts list for the Battioni Garda 75 vacuum pump.

Hydraulic Circuit

Chopper Pump Parts

MEC 9000-11000-13500;M-P

MEC 9000-11000-13500;G

Axles

Axle - 100 mm sq twin ram (AA0 UA1 VC007)

TANDEM AXLES - STANDARD DUTY

G2 K4250033 STEERED

G1 K4560003 FIXED

TANDEM - steered - BNR2 RW1 XC001(GF)

TANDEM - steered - BNR2 RW1 XC001(P)

TANDEM - steered and fixed - AR2 RW1 XCN001(GF)

TANDEM - steered and fixed - AR2 RW1 XCN001(P)

TANDEM - steered - BNR2 RW1 XC001(STA)

TANDEM - steered and fixed - 441 R22103

TANDEM - steered - GEK2250

TANDEM - fixed - GEK2560

STEERED TANDEM AXLE - HEAVY DUTY

ARAXL1 XCN009_E-A

Single axle - GRANNING type

Major 2400 LGP Specifications

General IconGeneral
BrandMajor
Model2400 LGP
CategoryFarm Equipment
LanguageEnglish

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