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MADISON 125
Malaguti MADISON 125 User Manual
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1
12/99
MALAGUTI MADISON 125/150
2
Table of Contents
Madison
2
Abbreviations
3
Pre-Delivery
5
Desembalaje
5
Manillar
6
Table of Contents
7
"Aesthetic" Control
13
Identification Data
15
Datos de
15
Identification of Main Components
16
Elementos Principales
16
Handlebar Controls
19
Mandos en el Manillar
19
Left Handlebar Controls
21
Starter/Keys
23
Steering Lock Connecting and Disconnecting
23
Interruptor de Encendido/Llaves
23
Side Stand
24
Caballete Lateral
24
Dashboard
25
Tablero de
25
Electric Starter
26
Puesta en Marcha Electrica
26
Starting Failure
27
El Motor no Arranca
27
Tubeless Tyres Data
28
Neumáticos
28
Fuel Tank
29
Depósito
29
Coolant Tank
31
Coolant Level Control
31
Olio Motore
32
Motor Oil - Testing
33
Oil Change
33
Aceite Motor
33
Transmission Oil Level Check
35
Transmission Oil Change
35
Aceite Frenos
36
Brakes Oil Topping up
37
Lubricants
38
Idling Speed Adjustment
39
Ajuste
39
Shock Absorbers Adjustment
41
Amortiguador
41
Steering - Lash Control
43
Steering Adjustment
43
Handlebar Tightening Control
43
Handlebar Inclination Adjustment
43
Saddle Adjustment
45
Ajuste Enganche
45
Madison
46
Body Fairing Components
47
Madison
47
Madison
48
Windscreen - Assembling Pre-Arrangement
49
Windscreen Assembling
49
Side Mirrors Assembly
51
Desmontaje
53
Side Mirrors Removal
53
Plate Assembly
54
Handlebar Cover Removal
55
Shield Removal
57
Drainer Removal
59
Brakes Levers Control
61
Dashboard Removal
61
Handlebar Controls Removal
63
Front Fender Removal
65
Leg Mudguard Removal
65
Kickstand Removal
69
Footboard Removal
71
Helmet Compartment Removal
71
Rimozione Sella
74
Rear Fairing Removal
75
Saddle Removal
75
Trasera
77
Engine Case Removal
79
Rear Fender Removal
79
Mud-Flap Removal
81
Tail Removal
81
Front Wheel Removal
83
Rear Wheel Reassembly
85
Rear Wheel Removal
85
Reensamblaje Rueda Trasera
85
Brake Pumps Removal
87
Desmontaje
87
Desmontaje
89
Front Brake Caliper Unit Removal
89
Rear Brake Caliper Unit Removal
89
Control Desgaste Pastillas Freno
91
Front Caliper Unit Replacement
91
Front/Rear Brake Pads Wear Control
91
Rear Caliper Unit Replacement
93
Silencer Removal
95
Fork Leg Removal
97
Fork Leg Stripping
99
Fork Oil Level Check
99
Complete Fork Removal
101
Fork Oil Replacement
101
Acoustic Alarm Removal
103
Key-Switch Removal
103
Fuel Tank Removal
105
Floating Unit Removal
107
Radiator Removal
109
Filtro Aria
110
Air Cleaner Maintenance
111
Engine Removal
113
Dimensional Frame Check
115
The Two Headlights
117
Light Bulb Replacement
117
Parking Light
119
Luminous Beam Adjustment
121
Tail Light
121
Front Direction Indicators
123
Rear Direction Indicators
123
Dashboard - Bulb Replacement
123
Regulator
125
Electric Fan Thermostat
125
Spark Coil
125
Fuses
127
Battery - Pre-Delivery Intervention
127
Location of Electrical Components
128
Wiring Diagram
131
Electric Cable Colour Coding
132
Left Side Harnesses
133
Right Side Harnesses
134
Editing Symbols
141
Other Symbols
143
General Work Procedures
145
Warnings
147
Periodical Maintenance Schedule
151
Spark Plug Check
153
Spark Plug Maintenance
154
Spark Plug Replacement
154
Engine Disassembly
155
Special Tools
156
Table of Contents
158
Sustitución Aceite
158
Madison
159
Madison
160
Main Features
161
Technical Specifications
161
Engine Features
163
Routine Maintenance
169
Valve Allowance Adjustment
171
Idling Speed Regulation
173
Ignition Check
175
Compression Pressure Check
177
Engine Oil Check
179
Engine Oil Change
181
Air Filter Cleaning
185
Crankcase Filter Cleaning
187
Engine Overhaul
189
Engine Assembly
191
Cylinder Head Removal
195
Cylinder Head Check
197
Cylinder Head Fitting
199
Rocker Arm and Rocker Arm Shaft Removal
203
Camshaft and Rocker Arms
203
Camshaft Check
205
Rocker Arms and Rocker Arm Shaft Check
207
Camshaft and Rocker Arm Fitting
209
Valves and Valve Springs
210
Valve and Valve Spring Check
213
Valve Seat Check
217
Valve and Valve Spring Fitting
221
Cylinder and Piston
225
Piston and Piston Ring Removal
227
Cylinder Check
227
Piston and Piston Pin Check
229
Piston Ring Check
231
Piston Ring and Cylinder Fitting
233
V Belt, Clutch and Secondary/Primary Pulley
237
Case Filter Cover and Left Case Cover
237
V Belt, Clutch and Secondary/Primary Pulley Removal
239
Secondary Pulley Disassembly
241
Primary Pulley Removal
243
Secondary Pulley and V Belt Removal
243
Clutch Check
245
V Belt Check
247
Weight Check
247
Secondary Pulley Check
247
Primary Pulley Unit
249
Secondary Pulley Fitting
251
AC Generator and Starting Clutch
257
Generator Cover and Stator Coil Removal
257
AC Generator and Starting Clutch Removal
259
AC Generator Rotor Disassembly
261
Starting Gearwheel Check
263
AC Generator Rotor Fitting
265
Oil Pump Removal
267
Oil Pump Check
269
Drive Disassembly
273
Drive Shaft and Case Disassembly
275
Drive Shaft Removal
275
Drive Shaft Check
277
Case Fitting
279
Water Pump Disassembly
281
Water Pump Assembly
287
Thermostat Removal
288
Thermostat Check
289
Thermostat Fitting
289
Carburetor Removal
291
Carburetor Disassembly
293
Carburetor Assembly
295
Fuel Level Regulation
297
Cold Starting Automatic Device Check
299
Fuel Cock Check
301
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Malaguti MADISON 125 Specifications
General
Engine Type
Single cylinder, 4-stroke
Transmission
CVT
Front Suspension
Telescopic fork
Front Brake
Disc
Front Tire
120/70
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