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Man V12-1650 User Manual

Man V12-1650
134 pages
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Table of Contents

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Man V12-1650 Specifications

General IconGeneral
BrandMan
ModelV12-1650
CategoryEngine
LanguageEnglish

Summary

1 Foreword

2 General Safety Instructions

2.1 Intended use

Engine designed for marine vessels; non-intended use absolves MAN of liability.

2.4 Operator's responsibility

Operator must ensure compliance with work safety and regulations, assign responsibilities, and train personnel.

2.5 Personnel requirements

Defines qualifications for instructed persons, trained personnel, and qualified electricians for safe operation.

2.5.1 Qualifications

Defines qualifications for instructed persons, trained personnel, and qualified electricians for safe operation.

2.5.2 Unauthorised persons

Warns against unauthorized persons in the working area due to unawareness of risks.

2.6 Personal protective equipment

Details required PPE like workwear, hard hat, safety shoes, and gloves for minimizing health risks.

2.7 Specific dangers

Identifies specific dangers like electrical current, moving parts, exhaust gases, and flammable substances.

2.8 Safetyequipment

Lists essential safety equipment like emergency off devices and emphasizes their proper functioning.

2.9 Protective equipment

Stresses the need for suitable protective equipment, not just V-belt guards, before operation.

2.10 Procedure in the event of danger or accidents

Provides guidelines for preventive measures and actions during emergencies or accidents.

4 Design and function

4.2 Engine construction and engine equipment

Details the 8-cylinder and 12-cylinder engine construction, including key systems.

5 Transport, packaging and storage

5.2 Safety instructions

Details safety precautions for transport, packaging, and storage.

Heavy Suspended Loads

Warns about dangers of suspended loads and safe lifting practices.

Off-Centre Point of Gravity

Details dangers of incorrect handling of packages with off-centre gravity.

Swinging loads

Warns about injury risks from swinging packages during transport.

5.4.1 Engine without gearbox

Details lifting points and safety precautions for transporting the engine without a gearbox.

6 Installation and commissioning

6.1 Instructions for installation and commissioning

Provides general instructions and safety guidelines for installation and commissioning.

6.1.2 Safety instructions

Safety guidelines for personnel involved in installation and commissioning.

6.2 Engine installation

Covers engine installation procedures and interfaces with the plant.

6.2.1 Interfaces between engine and plant

Identifies key interfaces for engine installation, such as exhaust and cooling systems.

6.3.1 E-box (terminal box) accessibility

Stresses the importance of accessible E-box for emergency stop and maintenance.

6.9 First commissioning

Emphasizes the importance of correct commissioning for operational safety and engine reliability.

7 Control and operation

7.2 Safety instructions

Outlines safety rules for personnel operating the engine.

7.3 Preparation for operation

Details daily inspections and checks needed before operating the engine.

7.3.1 Checking and topping up the fuel level

Procedure for checking and refuelling the engine, including fire risk warnings.

7.3.2 Checking and topping up the coolant

Steps for checking and refilling coolant, including scalding risk and system pressure.

7.3.3 Checking the engine oil level

How to check the engine oil level, ensuring it is between MIN and MAX marks.

7.3.4 Topping up the engine oil

Instructions for adding engine oil, avoiding overfilling and noting potential damage.

7.3.6 Daily inspection before starting the engine

Lists daily visual and functional checks for the engine before startup.

7.4 Starting and stopping the engine

Describes the procedures for safely starting and stopping the engine.

7.5 Running the engine for ship operation

Covers running the engine for ship operation, including operating ranges and displays.

8 Maintenance and care

8.2 Safety instructions

Safety rules for personnel performing engine maintenance work.

8.4 Maintenance work

Details various maintenance tasks for the engine.

8.4.1 Engine oil change

Procedure for changing engine oil, including warnings about hot oil.

8.4.2 Maintaining the fuel filter

Steps for cleaning and changing fuel pre-filters and filter cartridges.

8.4.4 Changing the coolant

Steps for draining, filling, and bleeding the engine cooling system.

9 Faults

10 Decommissioning and recommissioning

10.2 Safety instructions

Safety guidelines for personnel involved in decommissioning and recommissioning.

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