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Man V8-1000 User Manual

Man V8-1000
134 pages
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Table of Contents

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Man V8-1000 Specifications

General IconGeneral
BrandMan
ModelV8-1000
CategoryEngine
LanguageEnglish

Summary

Printer's imprint

Foreword

Information about these instructions

Provides information on the provisional nature and scope of the operating instructions.

Explanation of symbols

Explains the meaning of signal words, warnings, notes, and general instruction symbols.

Spare parts

Emphasizes using genuine MAN spare parts and accessories for reliability and safety.

Disposal

Provides guidance on the environmentally responsible disposal of engine components.

Warranty conditions

Outlines conditions that may lead to loss of warranty claims, including instruction adherence.

Customer service

Information on obtaining technical support and assistance from MAN customer service.

General Safety Instructions

Intended use

Defines the engine's purpose and states MAN's non-liability for damage from non-intended use.

Operator's responsibility

Details the operator's duties regarding work safety, compliance with regulations, and personnel management.

Personnel requirements

Specifies qualifications for personnel handling the engine and requirements for authorized persons.

Personal protective equipment

Lists essential personal protective equipment (PPE) for minimizing health risks during work.

Specific dangers

Identifies residual risks related to electrical current, moving parts, exhaust gases, and flammable substances.

Safety equipment

Mandates the presence and proper function of safety equipment like emergency stop devices.

Protective equipment

Stresses the need for suitable protective equipment, beyond the standard V-belt cover.

Procedure in the event of danger or accidents

Provides guidance on preventive measures and actions to take during emergencies or accidents.

Signs and notices

Explains important safety signs and their meanings to ensure awareness of hazards.

Environmental protection

Details precautions for handling fuels, lubricants, and coolants to prevent environmental pollution.

Engine Model Plate

Explanation of Motor-Nr./Engine-No. (Engine identification number)

Explains the components and identifiers found on the engine's identification number plate.

Explanation of model designation

Provides a breakdown of the engine's model designation codes and their meanings.

Data on the engine model plate

Instructs users to check and record engine model plate data for correspondence and inquiries.

Emission control information label

Addresses the requirement for an emission control label and duplicate placement if needed.

Design and Function

Engine application fields

Describes the typical applications and approved modes of operation for the marine engines.

Engine construction and engine equipment

Details the engine's construction, including cylinder count, bore, stroke, and key systems.

Engine views

Provides visual identification of engine components through front left and rear right views.

Transport, Packaging and Storage

Prerequisite

Outlines essential preparation steps and personal protective equipment before handling.

Safety instructions

Covers critical safety warnings related to lifting, handling packages, and unauthorized transport.

Transport inspection

Instructs on checking deliveries for missing items or transport damage and initiating claims.

Transport

Details procedures for lifting and transporting the engine, with and without a gearbox.

Packaging

Explains the purpose of packaging and how to handle packing materials responsibly.

Storage

Specifies ideal conditions for storing engine packages to maintain their integrity.

Installation and commissioning

Instructions for installation and commissioning

Provides general guidance and safety instructions for installing and commissioning the engine.

Engine installation

Describes the engine installation process, focusing on interfaces between the engine and the plant.

Completion of the engine and assembly of the equipment set

Covers final assembly steps, including E-box accessibility and checking crankshaft axial clearance.

Installation of the propulsion system in the ship

Details the process of installing engine and gearbox mounts as part of the propulsion system.

Connecting the cooling system

Explains how to connect sea water lines for engine cooling and the gearbox oil cooler.

Connecting the fuel lines

Provides instructions for connecting the fuel feed and return lines to the engine.

Exhaust system

Describes the exhaust gas outlet on the engine and connecting the exhaust system.

Tightening torques for threaded connections

Lists specified tightening torques for various threaded connections according to Works Standard M 3059.

First commissioning

Details the critical steps and requirements for initial engine commissioning to ensure operational safety.

Control and operation

Prerequisite

Stipulates the necessity of wearing personal protective equipment before operation.

Safety instructions

Outlines ground rules for safe engine operation, emphasizing personnel qualifications and work area tidiness.

Preparation for operation

Covers essential daily inspections and checks of fuel, coolant, and oil levels before operation.

Starting and stopping the engine

Explains the correct procedures for starting and stopping the engine using ignition lock or buttons.

Running the engine for ship operation

Describes operating ranges for marine engines and the use of display systems and instruments.

Maintenance and care

Requirements

Specifies personal protective equipment and general safety precautions for maintenance.

Safety instructions

Highlights safety measures for personnel performing maintenance, including engine shutdown.

Maintenance schedule

Refers to available maintenance schedules for routine engine upkeep.

Maintenance work

Covers specific maintenance tasks such as engine oil change, fuel filter maintenance, and coolant changes.

Faults

MMDS CLC 6.5 colour display on the control stand

Describes how fault and alarm information is displayed on the MMDS CLC 6.5 control unit.

Display in cover of E-box in engine room

Explains the function of the E-box display for visual indication of engine alarms in the engine room.

Decommissioning and recommissioning

Prerequisite

Outlines necessary PPE and ground rules for engine decommissioning and recommissioning.

Safety instructions

Emphasizes the need for trained personnel and safe working practices during these procedures.

Temporary decommissioning of the engine

Provides precautions for temporary engine shutdown to prevent corrosion and ensure readiness.

Recommissioning of shutdown engines

Details the procedures for safely restarting engines after periods of shutdown or storage.

Technical data

Weights and measures

Lists the dry weights and key dimensions (A, B, C) for different engine models.

Requirements of assembly location, space requirements

Refers to installation instructions for information on assembly location and necessary space.

Engine data of engines for light duty

Provides detailed specifications for various engine models, including bore, stroke, rating, and torque.

Installation drawings V8-1200

Installation drawings V12-1800

Index

Abbreviations

Lists common abbreviations used throughout the manual with their full meanings.

Technical lexicon

Provides definitions for technical terms and acronyms relevant to the engine and its systems.

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