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Man E0834 LE302 User Manual

Man E0834 LE302
90 pages
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MAN Engines
A Division of MAN Truck & Bus
Operating Instruction
MAN Industrial Gas Engines
E0
834 LE302/312/322 / E0836 LE202/302

Table of Contents

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Man E0834 LE302 Specifications

General IconGeneral
CategoryEngine
Cylinders4
AspirationTurbocharged
Engine ModelE0834 LE302
Engine TypeDiesel
Power Output110 kW
Cooling SystemWater-cooled

Summary

Foreword

Preface

General introduction to the operating instructions and their importance.

Information about Operating Instructions

Details the purpose and scope of the operating instructions.

Publications Belonging to Operating Instructions

Lists associated publications for the operating instructions.

Additional Publications for Engines

Lists supplementary manuals that complement the engine instructions.

Key to Symbols

Explains warning symbols and general information icons used in the manual.

Limitation of Liability

States MAN's liability for damages resulting from non-compliance or misuse.

Copyright

Details copyright protection and usage restrictions for the document.

Other Applicable Documents

Refers to supplier-specific components and their documentation.

Spare Parts

Guidelines and warnings regarding the use of genuine MAN spare parts.

Disposal

Instructions for the environmentally sound disposal of engine components.

Warranty Terms

Information on warranty conditions and loss of claims.

Service

Information on obtaining technical support and service from MAN.

General Safety Instructions

Intended Use

Defines the engine's purpose and prohibits any other use.

Contents of the Operating Instructions

Specifies the requirement to read and understand the manual before work.

Modifications and Conversions to the Engine

Prohibits unauthorized modifications, which void warranty and liability.

Responsibility of the Operator

Outlines the operator's duties regarding safety and compliance.

Personnel Requirements

Details qualifications and training required for personnel.

Unauthorised Persons

Safety measures to keep unauthorized individuals away from work areas.

Personal Protective Equipment

Lists essential protective equipment for various work tasks.

Specific Dangers

Describes identified residual risks such as electrical and moving parts hazards.

Electrical Current

Warnings and safety precautions related to electrical hazards.

Moving Parts

Safety warnings concerning rotating or linear moving parts.

Exhaust Gases

Health hazards associated with exhaust gases and required ventilation.

Highly Flammable Substances - Gaseous Fuels, Oils and Grease

Fire and explosion hazards related to flammable materials.

Coolants - Antifreeze, Anticorrosion Agents

Health risks and safety precautions when handling coolants.

Hot Fluids and Lubricants

Burn risks from contact with hot fluids and lubricants.

Hot Surfaces

Burn risks from contact with hot engine components.

Noise

Risk of hearing damage from noise and required hearing protection.

Sharp Edges and Corners

Risk of injury from sharp edges and corners.

Dirt and Objects

Hazards related to tripping caused by dirt and objects in the work area.

Strong Magnetic Fields

Risks to persons with pacemakers or metal implants from magnetic fields.

Safety Equipment

Ensuring safety equipment is installed and operational for safe operation.

Conduct in Dangerous Situations and When Accidents Occur

Procedures for preventative measures and actions during accidents.

Engine Model Plate

Engine Model Plate

Information on the location and importance of the engine model plate.

Explanation of Engine Identification Number

Decodes the components of the engine identification number (Motor-Nr./Engine-No.).

Explanation of Model Designation

Explains the meaning of different elements within the engine model designation.

Design and Function

Engine, General

General description of the engine's construction, monitoring, lubrication, and systems.

Engine Views E0834 LE302/312/322

Identifies key components on the front left view of the E0834 engine.

Engine Views E0834 LE302/312/322 Front Right View

Identifies key components on the front right view of the E0834 engine.

Engine Views E0836 LE202 Front Left View

Identifies key components on the front left view of the E0836 LE202 engine.

Engine Views E0836 LE202 Front Right View

Identifies key components on the front right view of the E0836 LE202 engine.

Engine Views E0836 LE302 Front Left View

Identifies key components on the front left view of the E0836 LE302 engine.

Engine Views E0836 LE302 Front Right View

Identifies key components on the front right view of the E0836 LE302 engine.

Transport, Packaging and Storage

Prerequisite

General safety and information requirements before performing transport tasks.

Safety Instructions

Safety precautions related to heavy suspended loads during lifting.

Off-Centre Point of Gravity Hazards

Risks associated with packages having an off-centre center of gravity.

Package Swingout During Transport

Hazards related to packages swinging during crane transport.

Unauthorized Transport Risks

Property damage risks from transport performed by untrained personnel.

Improper Transport Risks

Property damage risks caused by incorrect handling during transport.

Transport Inspection

Procedures for inspecting deliveries for missing items or transport damage.

Lifting Points for Transport

Information regarding the engine's lifting lugs for transport.

Transport with Crane

Guidelines and conditions for transporting the engine using a crane.

Transport with Forklift

Guidelines and conditions for transporting the engine using a forklift.

Packaging and Handling

Purpose of packaging and guidelines for handling packing materials.

Storage Conditions

Recommended conditions for storing engine packages to maintain integrity.

Installation and Commissioning

Prerequisite

General safety and information requirements before installation.

Safety Instructions

Safety rules for personnel and ground rules during installation.

Installation - Engine

Procedures for installing the engine and connecting systems.

Safety Equipment Requirements

Necessity of emergency-off buttons and checking safety equipment.

Engine Model Plate Data

Instructions for reading and recording engine model plate information.

Commissioning

Initial operation guidelines, important notes, and requirements for commissioning.

Gas System Setup

Setting requirements for the gas system for optimal engine operation.

Filling Coolant

Procedure and safety precautions for filling the engine's cooling system.

Filling Engine Oil

Procedure and safety precautions for filling the engine with oil.

Operation

Prerequisite

General safety and information requirements before operating the engine.

Safety Instructions

Safety rules for personnel and ground rules during engine operation.

Preparations before Operation

Essential checks and actions required before starting the engine.

Check Gas Quality, Open Gas Supply

Procedures for checking gas quality and opening the gas supply.

Checking Coolant Level

Procedure for checking the engine's coolant level.

Refilling Coolant

Procedure and safety precautions for refilling the cooling system.

Checking Engine Oil Level

Procedure for checking the engine oil level using the dipstick.

Refilling Engine Oil

Procedure and safety precautions for refilling the engine oil.

Starting Engine

Detailed procedure and safety measures for starting the engine.

Monitoring Operation

Importance of monitoring key engine parameters during operation.

Stopping in an Emergency

Instructions for using the emergency stop button.

Engine Shut Off

Procedure for safely shutting down the engine.

Maintenance and Care

Maintenance Instructions

Guidance on performing maintenance tasks and related documentation.

Maintenance Schedule

Information on scheduled maintenance intervals and tasks.

Repair Instructions

Details on repair procedures for engine components.

Faults

Prerequisite

General safety and information requirements before addressing faults.

Safety Instructions

Safety rules to follow when rectifying engine faults.

Fault Table

Lists common faults, their possible causes, and recommended remedies.

Fault Table (Continued)

Continues the list of common faults, their causes, and remedies.

Fault Table (Continued)

Further lists of common faults, their causes, and remedies.

Decommissioning and Recommissioning

Prerequisite

General safety and information requirements before decommissioning.

Safety Instructions

Safety rules for personnel performing decommissioning and recommissioning.

Temporary Decommissioning of Engines

Procedures for temporary anticorrosion protection and engine storage.

Recommissioning of Decommissioned Engines

Detailed steps for recommissioning engines after storage.

Technical Data

Dimensions and Weights E0834 LE302

Specifications for the dimensions and dry weight of the E0834 LE302 engine.

Dimensions and Weights E0836 LE202/302

Specifications for the dimensions and dry weight of E0836 LE202/302 engines.

Engine Data E0834 LE302

Detailed technical specifications for the E0834 LE302 engine.

Engine Data E0834 LE312

Detailed technical specifications for the E0834 LE312 engine.

Engine Data E0836 LE202

Detailed technical specifications for the E0836 LE202 engine.

Engine Data E0836 LE302

Detailed technical specifications for the E0836 LE302 engine.

Indices

Abbreviations

Alphabetical list of abbreviations used throughout the manual.

Technical Terms

Glossary of technical terms used in the engine documentation.

Index

Alphabetical index of topics covered in the operating instructions.

Notes

Notes Section

A dedicated section for users to record personal notes and observations.

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