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Manitowoc QD0423W User Manual

Manitowoc QD0423W
175 pages
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ICE MACHINES
Q
-Mode
l
Service Manual
Service Manual
Service Manual
C
2004 Manitowoc Ice, Inc.
80-1597-3
6/04

Table of Contents

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Manitowoc QD0423W Specifications

General IconGeneral
TypeUndercounter
Weight180 lbs
Condenser TypeAir-Cooled
RefrigerantR-404A
Power Supply115V, 60Hz

Summary

Manitowoc Ice Machines Q-Model Service Manual

Safety and Procedural Notices

Safety Notices Overview

General safety guidelines and types of safety notices.

Procedural Notices Overview

General procedural guidelines and types of procedural notices.

Manitowoc Factory Service School

Section 1 General Information

Model Numbers Identification

Lists the models covered by this service manual.

Ice Cube Sizes

Details the different ice cube sizes produced by the machines.

Model and Serial Number Location

Explains where to find model and serial numbers on the equipment.

Ice Machine Dimensions Overview

Provides dimensional data for various ice machine models.

Section 1 Warranty and General Information

Warranty Coverage Details

Outlines the terms of the warranty for parts and labor.

Warranty Exclusions

Lists items and conditions not covered by the warranty.

Section 2 Installation Instructions

Ice Machine Dimensions Details

Lists the dimensions for specific ice machine models.

Ice Storage Bin Dimensions

Provides dimensions for various ice storage bin models.

Remote Condenser Dimensions

Lists dimensions for different remote condenser models.

Location of Ice Machine Guidelines

Lists criteria for selecting an appropriate location for the ice machine.

Electrical Service Requirements

General guidelines for electrical service connections.

Self-Contained Electrical Wiring Connections

Diagrams showing electrical connections for self-contained units.

Remote Electrical Wiring Connections

Diagrams showing electrical connections for remote units.

Water Supply and Drain Requirements

Guidelines for water supply, drain connections, and cooling towers.

Calculating Remote Condenser Installation Distances

Steps and formulas for calculating maximum allowable line set distances.

Remote Receiver Service Valve Operation

Instructions for opening the receiver service valve before operation.

Section 3 Maintenance

Component Identification for Maintenance

Identifies major components of the ice machine for service.

Operational Checks Procedures

Procedures for checking water level and ice thickness.

Ice Thickness Check and Adjustment

How to check and adjust the ice thickness probe settings.

Cleaning the Condenser Instructions

Instructions for cleaning air-cooled condensers to maintain performance.

Water-Cooled Condenser and Water Regulating Valve Cleaning

Information on cleaning water-cooled condensers and regulating valves.

Interior Cleaning and Sanitizing Procedures

Steps for cleaning and sanitizing the ice machine's interior.

Automatic Cleaning System (AuCS) Operation

Details the functionality and operation of the AuCS accessory.

Removal of Parts for Cleaning/Sanitizing

Steps for safely removing components for cleaning.

Water Dump Valve Maintenance

Instructions for removing and cleaning the water dump valve.

Water Pump Removal and Cleaning

Steps for removing the water pump for service.

Ice Thickness Probe Cleaning Procedure

Procedure for cleaning the ice thickness probe.

Water Level Probe Removal and Cleaning

Steps for removing and cleaning the water level probe.

Water Inlet Valve Service

How to determine if the water inlet valve needs cleaning and removal.

Water Distribution Tube Removal and Disassembly

Steps for removing and disassembling the water distribution tube.

Water Curtain Removal

Instructions for removing the water curtain.

Water Treatment and Filter Replacement

Information on water treatment systems and filter replacement.

Filter Replacement Procedure

Step-by-step guide for replacing filter cartridges.

Removal from Service and Winterization

Steps for preparing the ice machine for extended periods or cold temperatures.

Section 4 Ice Machine Sequence of Operation

Self-Contained Air and Water-Cooled Operation

Details the operational sequence for various self-contained models.

Initial Startup and Automatic Shut-Off Sequence

Steps for initial startup and startup after automatic shutoff.

Freeze Sequence Explanation

Describes the prechill and freeze steps of the ice making cycle.

Harvest Sequence Explanation

Details the process of harvesting ice and initiating the next cycle.

Automatic Shut-Off Conditions

Explains the conditions that trigger automatic shutdown.

Remote Model Startup Sequence

Steps for initial startup of remote ice machines.

Remote Model Freeze Sequence

Describes the prechill and freeze steps for remote models.

Remote Model Harvest Sequence

Details the harvest process for remote ice machines.

Remote Model Automatic Shut-Off

Explains automatic shutdown for remote models.

Section 5 Water System Ice Making Sequence of Operation

Water System Startup Sequence

Water purge and fill valve operation during startup.

Water Flow During Freeze Cycle

Water flow and fill valve cycling during the freeze cycle.

Water Inlet Valve Safety Shut-Off Feature

Explains the safety shut-off feature for the water inlet valve.

Water System Harvest Cycle Operation

Water purge and fill valve operation during the harvest cycle.

Water System Automatic Shut-Off

States no water flow occurs during automatic shut-off.

Section 6 Electrical System

Energized Parts Charts for Self-Contained Models

Charts showing energized components during ice making sequences.

Energized Parts Charts for Remote Models

Energized parts for remote ice machines.

Wiring Diagram Sequence of Operation

Introduction to the electrical wiring diagrams.

Wiring Diagram Legend Explanation

Explains the symbols used in the wiring diagrams.

Component Specifications and Diagnostics

Explains specifications and diagnostic procedures for components.

Main Fuse Function and Check

Details the function, specs, and check procedure for the main fuse.

Bin Switch Function and Check

Explains the bin switch function, specs, and check procedure.

Compressor Electrical Diagnostics

Procedures for diagnosing compressor electrical issues.

PTCR Diagnostics and Function

Explanation of PTCRs and diagnostic procedures.

Troubleshooting PTCR Failures

Common reasons why PTCRs might fail to start the compressor.

Checking the PTCR Resistance

Steps for visually inspecting and measuring PTCR resistance.

Toggle Switch Function and Testing

Details the function, specifications, and check procedures for the toggle switch.

Control Board Relays Identification

Lists the relays on the control board and their functions.

Electronic Control Board Overview

Diagram showing the layout and connections of the control board.

Control Board General Information

General information about the Q-Model control boards.

Control Board Safety Limits Explained

Details built-in safety limits protecting the ice machine.

Control Board Inputs and Operation

How inputs affect the control board's operation and sequence.

Ice Thickness Probe Functionality

How the ice thickness probe initiates the harvest cycle.

Harvest/Safety Limit Light Function

Function of the harvest/safety limit indicator light.

Freeze Time Lock-In Feature Explanation

How the freeze time lock-in feature prevents short cycling.

Maximum Freeze Time Safety Feature

The built-in safety feature for maximum freeze time.

Ice Thickness Probe Cleaning Procedure

Procedure for cleaning the ice thickness probe.

Diagnosing Ice Thickness Control Circuitry

Steps to diagnose problems with the ice thickness control circuit.

Troubleshooting Premature Harvest Initiation

Troubleshooting steps for premature harvest initiation.

Water Level Control Circuitry Explained

How the water level probe and light function.

Water Inlet Valve Safety Shut-Off Feature

The safety shut-off feature for the water inlet valve.

Water Level Control During Freeze Cycle

Water inlet valve operation during the freeze cycle.

Water Level Control During Harvest Cycle

Water inlet valve operation during the harvest cycle water purge.

Diagnosing Water Trough Overfilling

Troubleshooting steps for water trough overfilling.

Diagnosing No Water in Sump Trough

Troubleshooting steps for no water in the sump trough.

Diagnosing an Ice Machine That Will Not Run

Troubleshooting guide for an ice machine that fails to start.

Section 7 Refrigeration System

Sequence of Operation for Self-Contained Models

Explains the sequence of operation for self-contained models.

Prechill Refrigeration Sequence

Describes the prechill phase of the refrigeration cycle.

Freeze Cycle Refrigeration Sequence

Explains the refrigeration process during the freeze cycle.

Harvest Cycle Refrigeration Sequence

Explains how hot gas is used to harvest ice.

Sequence of Operation for Remote Models

Details the refrigeration sequence for remote models.

Automatic Shut-Off for Remote Models

Explains how automatic shut-off protects the compressor.

Refrigeration Tubing Schematics for Q1300/Q1600/Q1800

Refrigeration tubing schematics for specific self-contained models.

Refrigeration Tubing Schematics for Remote Models

Refrigeration tubing schematics for specific remote models.

Operational Analysis and Diagnostics Guide

General approach to analyzing refrigeration system malfunctions.

Before Beginning Service Questions

Key questions to ask the user before starting service.

Ice Production Check Procedure

Procedure to check ice production based on operating conditions.

Installation and Visual Inspection Checklist

Checklist for verifying proper installation.

Water System Checklist

Checklist for water system problems and corrections.

Ice Formation Pattern Analysis

Analyzing ice formation patterns to diagnose malfunctions.

Safety Limits Overview and Indications

General overview of safety limit controls protecting the machine.

Safety Limit #1 Troubleshooting (Freeze Time)

Troubleshooting guide for Safety Limit #1 (excessive freeze time).

Safety Limit #2 Troubleshooting (Harvest Time)

Troubleshooting guide for Safety Limit #2 (excessive harvest time).

Analyzing Discharge Pressure Procedure

Steps to check and analyze discharge pressure.

Analyzing Suction Pressure Procedure

Steps to check and analyze suction pressure during freeze cycle.

Evaporator Inlet and Outlet Temperature Comparison

How to compare evaporator inlet/outlet temperatures for diagnosis.

Harvest Valve Temperature Check Procedure

How to check harvest valve temperature for leaks.

Discharge Line Temperature Analysis

Procedure to analyze discharge line temperature.

Using Refrigeration System Operational Analysis Tables

Guide on interpreting and using the operational analysis tables.

Refrigeration System Operational Analysis Tables

Table for diagnosing refrigeration issues based on operational data.

Harvest Pressure Regulating (H.P.R.) System Explained

Details the HPR solenoid valve and HPR valve operation.

HPR System Operation During Cycles

HPR system status during freeze and harvest cycles.

HPR System Diagnostics

Steps to diagnose HPR system functionality.

Headmaster Control Valve Operation and Diagnosis

Operation and diagnosis of the headmaster control valve.

Low On Charge Verification Procedure

How to verify if the system is low on refrigerant charge.

Fan Cycle Control vs. Headmaster Comparison

Explains why a fan cycle control cannot replace a headmaster.

Pressure Control Specifications and Diagnostics

Specifications and diagnostics for pressure controls.

Fan Cycle Control Functionality

Function and specifications of the fan cycle control.

High Pressure Cut-Out (HPCO) Control Function

Function and specifications of the high pressure cut-out control.

Refrigerant Performance Charts

Charts detailing cycle times, ice production, and pressures.

Refrigerant Recovery and Evacuation Procedures

Steps for recovering refrigerant from self-contained units.

Self-Contained Charging Procedures

Step-by-step guide for charging self-contained ice machines.

Remote Refrigerant Recovery and Evacuation

Procedures for recovering refrigerant from remote units.

Remote Charging Procedures

Step-by-step guide for charging remote ice machines.

System Contamination Cleanup Requirements

Basic requirements for cleaning contaminated refrigeration systems.

Determining Severity of System Contamination

How to determine the severity of system contamination.

Mild System Contamination Cleanup Procedure

Steps for cleaning systems with mild contamination.

Severe System Contamination Cleanup Procedure

Steps for cleaning systems with severe contamination.

Replacing Pressure Controls Without Removing Refrigerant Charge

Procedure to replace parts without losing refrigerant charge.

Filter-Driers Information

Details about Manitowoc filter-driers and their importance.

Total System Refrigerant Charges

Table listing refrigerant charges for various models.

Refrigerant Definitions: Recover, Recycle, Reclaim

Definitions for recovering, recycling, and reclaiming refrigerants.

Manitowoc Refrigerant Re-Use Policy

Manitowoc's policy on reusing refrigerants.

HFC Refrigerant Questions and Answers

Answers common questions about HFC refrigerants and POE oils.

Servicing HFC Refrigerants

Information on specialized equipment for HFC servicing.

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