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Manitowoc QD0282A

Manitowoc QD0282A
175 pages
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ICE MACHINES
Q
-Mode
l
Service Manual
Service Manual
Service Manual
C
2004 Manitowoc Ice, Inc.
80-1597-3
6/04

Table of Contents

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Manitowoc QD0282A Specifications

General IconGeneral
BrandManitowoc
ModelQD0282A
CategoryIce Maker
LanguageEnglish

Summary

Safety Notices

Procedural Notices

Section 1 General Information

Model Numbers

Covers the various Manitowoc ice machine models discussed in the manual.

How to Read a Model Number

Explains the coding system used in Manitowoc ice machine model numbers.

ModelSerial Number Location

Details the locations of model and serial number decals on the equipment.

Warranty Coverage

Outlines the terms and conditions of the product warranty, including parts, labor, and exclusions.

Section 2 Installation Instructions

Ice Machine Dimensions

Details the physical dimensions of various ice machine models for installation planning.

Ice Storage Bin Dimensions

Provides physical dimensions for different ice storage bin models.

Remote Condenser Dimensions

Specifies the physical dimensions for remote condenser units.

Location of Ice Machine

Provides criteria for selecting an appropriate location for ice machine installation.

Electrical Service

Covers voltage requirements, fuse/circuit breaker specifications, and minimum circuit ampacity.

Section 3 Maintenance

Component Identification

Identifies key components of the ice machine, typically through diagrams.

Operational Checks

Details routine checks to ensure proper operation of the ice machine.

Cleaning the Condenser

Provides instructions for cleaning the condenser to maintain efficiency.

Interior Cleaning and Sanitizing

Outlines procedures for cleaning and sanitizing the interior of the ice machine.

Water TreatmentFiltration

Discusses the importance and procedures for water treatment and filter replacement.

Removal from ServiceWinterization

Details procedures for safely removing the ice machine from service, especially for winterization.

Section 4 Ice Machine Sequence of Operation

Self-Contained Air- and Water-Cooled

Describes the operational sequence for self-contained air and water-cooled models.

Remote

Details the operational sequence for remote ice machine models.

Section 5 Water System Ice Making Sequence of Operation

Freeze Cycle

Describes the process of water flow and freezing during the freeze cycle.

Harvest Cycle

Explains the sequence of operation during the harvest cycle.

Section 6 Electrical System

Energized Parts Charts

Provides charts detailing which parts are energized during different operational sequences.

Wiring Diagram Sequence of Operation

Explains the sequence of operation using wiring diagrams for various models.

Section 6 Electrical System

Wiring Diagrams

Contains electrical wiring diagrams for different ice machine models.

Section 6 Electrical System

Q200 Q280 Q320 - Self Contained - 1 Phase With Terminal Board

Wiring diagram for specific self-contained models with terminal boards.

Q280 Q370 - Self Contained - 1 Phase Without Terminal Board

Wiring diagram for specific self-contained models without terminal boards.

Q320 - Self Contained - 1 Phase Without Terminal Board

Wiring diagram for a specific self-contained model without terminal boards.

Section 6 Electrical System

Q420 Q450 Q600 Q800 Q1000 - Self Contained - 1 Phase With Terminal Board

Wiring diagram for specific self-contained models with terminal boards.

Section 6 Electrical System

Q420 Q450 Q600 Q800 Q1000 - Self Contained - 1 Phase Without Terminal Board

Wiring diagram for specific self-contained models without terminal boards.

Section 6 Electrical System

Q800 Q1000 - Self Contained - 3 Phase With Terminal Board

Wiring diagram for specific self-contained 3-phase models with terminal boards.

Section 6 Electrical System

Q800 Q1000 - Self Contained - 3 Phase Without Terminal Board

Wiring diagram for specific self-contained 3-phase models without terminal boards.

Section 6 Electrical System

Q1300 Q1800 - Self Contained - 1 Phase With Terminal Board

Wiring diagram for specific self-contained 1-phase models with terminal boards.

Section 6 Electrical System

Q1300 Q1600 Q1800 - Self Contained - 1 Phase Without Terminal Board

Wiring diagram for specific self-contained 1-phase models without terminal boards.

Section 6 Electrical System

Q1300 Q1800 - Self Contained - 3 Phase With Terminal Board

Wiring diagram for specific self-contained 3-phase models with terminal boards.

Section 6 Electrical System

Q1300 Q1600 Q1800 - Self Contained - 3 Phase Without Terminal Board

Wiring diagram for specific self-contained 3-phase models without terminal boards.

Section 6 Electrical System

Q450 Q600 Q800 Q1000 - Remote - 1 Phase With Terminal Board

Wiring diagram for remote 1-phase models with terminal boards.

Section 6 Electrical System

Q450 Q600 Q800 Q1000 - Remote - 1 Phase Without Terminal Board

Wiring diagram for remote 1-phase models without terminal boards.

Section 6 Electrical System

Q800 Q1000 - Remote - 3 Phase With Terminal Board

Wiring diagram for remote 3-phase models with terminal boards.

Section 6 Electrical System

Q800 Q1000 - Remote - 3 Phase Without Terminal Board

Wiring diagram for remote 3-phase models without terminal boards.

Section 6 Electrical System

Q1300 Q1800 - Remote - 1 Phase With Terminal Board

Wiring diagram for remote 1-phase models with terminal boards.

Section 6 Electrical System

Q1300 Q1600 Q1800 - Remote - 1 Phase Without Terminal Board

Wiring diagram for remote 1-phase models without terminal boards.

Section 6 Electrical System

Q1300 Q1800 - Remote - 3 Phase With Terminal Board

Wiring diagram for remote 3-phase models with terminal boards.

Section 6 Electrical System

Q1300 Q1600 Q1800 - Remote - 3 Phase Without Terminal Board

Wiring diagram for remote 3-phase models without terminal boards.

Section 6 Electrical System

MAIN FUSE

Details the function, specifications, and diagnostic procedure for the main fuse.

BIN SWITCH

Explains the function, specifications, and testing procedure for the bin switch.

Section 6 Electrical System

COMPRESSOR ELECTRICAL DIAGNOSTICS

Provides procedures for diagnosing compressor issues like seized rotors or high amp draw.

Section 6 Electrical System

PTCR DIAGNOSTICS

Explains what a PTCR is and how to diagnose its function in compressor starting.

Section 6 Electrical System

Troubleshooting PTCRs

Details common reasons why a PTCR might fail to start the compressor.

Section 6 Electrical System

CHECKING THE PTCR

Provides visual inspection and resistance measurement steps for the PTCR.

Section 6 Electrical System

ICEOFFCLEAN TOGGLE SWITCH

Details the function, specifications, and ohm testing for the mode selection switch.

Section 6 Electrical System

ELECTRONIC CONTROL BOARD

Illustrates the electronic control board, highlighting input/output connections and indicators.

Section 6 Electrical System

Safety Limits

Explains built-in safety limits that protect the ice machine from component failures.

Section 6 Electrical System

Ice Thickness Probe (Harvest Initiation)

Explains how the ice thickness probe functions to initiate the harvest cycle.

ICE THICKNESS CHECK

Provides instructions for checking and adjusting the ice thickness probe setting.

Section 6 Electrical System

DIAGNOSING ICE THICKNESS CONTROL CIRCUITRY

Provides troubleshooting steps for diagnosing issues with the ice thickness control circuit.

Section 6 Electrical System

Ice Machine Cycles Into Harvest Before Water Contact With The Ice Thickness Probe

Troubleshooting guide for premature harvest cycles not related to water contact.

Section 6 Electrical System

Water Level Control Circuitry

Explains the circuitry for controlling water level using the probe.

FREEZE CYCLE CIRCUITRY

Explains the water inlet valve operation and control during the freeze cycle.

Section 6 Electrical System

DIAGNOSING FREEZE CYCLE POTABLE WATER LEVEL CONTROL CIRCUITRY

Troubleshooting guide for water trough overfilling during the freeze cycle.

Section 6 Electrical System

Problem: Water Will Not Run Into The Sump Trough During The Freeze Cycle

Troubleshooting guide for issues where water does not fill the sump trough during freeze.

Section 6 Electrical System

Diagnosing An Ice Machine That Will Not Run

Provides a step-by-step guide to diagnose why an ice machine fails to start.

Section 7 Refrigeration System

Sequence of Operation

General overview of the ice making sequence of operation.

SELF-CONTAINED AIR OR WATER -COOLED MODELS

Details the operational sequence for self-contained air and water-cooled models.

Section 7 Refrigeration System

Harvest Cycle Refrigeration Sequence

Explains the refrigeration process during the harvest cycle.

Section 7 Refrigeration System

REMOTE MODELS

Details the operational sequence for remote ice machine models.

Freeze Cycle Refrigeration Sequence

Explains the refrigeration process during the freeze cycle.

Section 7 Refrigeration System

Automatic Shut-Off

Describes the automatic shut-off mechanism for remote models.

Section 7 Refrigeration System

Q1300 Q1600 Q1800 REFRIGERATION TUBING SCHEMATICS

Provides refrigeration tubing schematics for specific self-contained models.

Section 7 Refrigeration System

Operational Analysis (Diagnostics)

Provides guidance on analyzing refrigeration system issues and diagnosing component malfunctions.

Section 7 Refrigeration System

BEFORE BEGINNING SERVICE

Questions to ask and information to gather before starting service on an ice machine.

ICE PRODUCTION CHECK

Details how to check ice production based on operating conditions and formulas.

Section 7 Refrigeration System

INSTALLATIONVISUAL INSPECTION CHECKLIST

Checklist for common installation and visual inspection problems.

WATER SYSTEM CHECKLIST

Troubleshooting checklist for common water system related problems.

Section 7 Refrigeration System

ICE FORMATION PATTERN

Analysis of evaporator ice formation patterns to diagnose malfunctions.

Normal Ice Formation

Describes the characteristics of normal ice formation across the evaporator surface.

Extremely Thin at Evaporator Outlet

Identifies thin ice formation at the evaporator outlet as a symptom of malfunction.

Section 7 Refrigeration System

Extremely Thin at Evaporator Inlet

Describes thin ice formation at the evaporator inlet as a malfunction symptom.

Spotty Ice Formation

Identifies spotty ice formation as a symptom of heat transfer loss.

No Ice Formation

Describes the symptom of no ice formation on the evaporator after extended operation.

Section 7 Refrigeration System

SAFETY LIMITS

Explains built-in safety limit controls protecting the ice machine from component failures.

Safety Limit Indication

Details how safety limit conditions are indicated by control board lights.

Section 7 Refrigeration System

Analyzing Why Safety Limits May Stop the Ice Machine

Explains how to analyze the causes of safety limit shutdowns and external factors.

Section 7 Refrigeration System

Safety Limit #1

Describes Safety Limit #1 conditions related to freeze time and troubleshooting causes.

SAFETY LIMIT NOTES

Provides important notes regarding the interpretation and function of safety limits.

Section 7 Refrigeration System

Safety Limit #2

Describes Safety Limit #2 conditions related to harvest time and troubleshooting causes.

Section 7 Refrigeration System

ANALYZING DISCHARGE PRESSURE DURING FREEZE OR HARVEST CYCLE

Procedure to analyze discharge pressure during freeze or harvest cycles.

Freeze Cycle Discharge Pressure High Checklist

Checklist for identifying causes of high discharge pressure during freeze cycles.

Freeze Cycle Discharge Pressure Low Checklist

Checklist for identifying causes of low discharge pressure during freeze cycles.

Section 7 Refrigeration System

ANALYZING SUCTION PRESSURE DURING FREEZE CYCLE

Procedure to analyze suction pressure during the freeze cycle.

Section 7 Refrigeration System

Freeze Cycle Suction Pressure High Checklist

Checklist for identifying causes of high suction pressure during freeze cycles.

Freeze Cycle Suction Pressure Low Checklist

Checklist for identifying causes of low suction pressure during freeze cycles.

Section 7 Refrigeration System

SINGLE EXPANSION VALVE ICE MACHINES - COMPARING EVAPORATOR INLET AND OUTLET TEMPERATURES

Procedure to compare evaporator inlet/outlet temperatures for diagnosis.

Section 7 Refrigeration System

HARVEST VALVE TEMPERATURE CHECK

Procedure to check harvest valve temperatures for proper operation.

Harvest Valve Analysis

Analyzes symptoms of a partially open harvest valve during the freeze cycle.

Section 7 Refrigeration System

DISCHARGE LINE TEMPERATURE ANALYSIS

Analyzes discharge line temperature trends as a diagnostic tool.

Section 7 Refrigeration System

HOW TO USE THE REFRIGERATION SYSTEM OPERATIONAL ANALYSIS TABLES

Guide on utilizing operational analysis tables for diagnosing refrigeration problems.

Section 7 Refrigeration System

REFRIGERATION SYSTEM OPERATIONAL ANALYSIS TABLES Q, J and B Model Single Expansion Valve

Table to correlate operational findings with specific refrigeration problems.

Section 7 Refrigeration System

HARVEST PRESSURE REGULATING (H.P.R.) SYSTEM

Details the harvest pressure regulating system for remote units.

GENERAL

Provides a general overview of the H.P.R. system components and function.

Section 7 Refrigeration System

FREEZE CYCLE

Explains the function of the H.P.R. system during the freeze cycle.

HARVEST CYCLE

Describes H.P.R. system operation during the harvest cycle to maintain suction pressure.

Section 7 Refrigeration System

HPR DIAGNOSTICS

Provides diagnostic steps for the Harvest Pressure Regulating system.

Section 7 Refrigeration System

HEADMASTER CONTROL VALVE

Explains the operation, diagnosis, and troubleshooting of the headmaster control valve.

Section 7 Refrigeration System

LOW ON CHARGE VERIFICATION

Procedure to verify if the ice machine is low on refrigerant charge.

Section 7 Refrigeration System

HIGH PRESSURE CUT-OUT (HPCO) CONTROL

Details HPCO control specifications and procedures for testing and replacement.

Section 7 Refrigeration System

SYSTEM CONTAMINATION CLEAN-UP

Basic requirements for restoring contaminated systems to reliable service.

Determining Severity Of Contamination

How to determine the severity of system contamination based on symptoms and tests.

Section 7 Refrigeration System

Mild System Contamination Cleanup Procedure

Procedure for cleaning systems with mild contamination, including moisture or acrid smells.

Severe System Contamination Cleanup Procedure

Procedure for cleaning systems with severe burnout contamination.

Section 7 Refrigeration System

Normal Evacuation Procedure

Standard procedures for system evacuation, especially after contamination cleanup.

Section 7 Refrigeration System

FILTER-DRIERS

Details the recommended Manitowoc filter-driers and their importance.

TOTAL SYSTEM REFRIGERANT CHARGES

Provides refrigerant charge specifications for various ice machine models.

Section 7 Refrigeration System

REFRIGERANT DEFINITIONS

Defines terms related to refrigerant handling: Recover, Recycle, Reclaim, and New Product Specifications.

Section 7 Refrigeration System

REFRIGERANT RE-USE POLICY

Manitowoc's policy on the proper handling and re-use of refrigerants.

Manitowoc approves the use of:

Lists approved types of refrigerants: New, Reclaimed, Recovered/Recycled, and Substitute.

Section 7 Refrigeration System

HFC REFRIGERANT QUESTIONS AND ANSWERS

Answers common questions regarding HFC refrigerants, compressor oil, and leak detection.

Section 7 Refrigeration System

HFC REFRIGERANT QUESTIONS AND ANSWERS

Answers questions on HFC refrigerant servicing, recovery, and charging procedures.

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