EasyManua.ls Logo

Manitowoc QD1802A User Manual

Manitowoc QD1802A
175 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
ICE MACHINES
Q
-Mode
l
Service Manual
Service Manual
Service Manual
C
2004 Manitowoc Ice, Inc.
80-1597-3
6/04

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Manitowoc QD1802A and is the answer not in the manual?

Manitowoc QD1802A Specifications

General IconGeneral
ModelQD1802A
Ice TypeCube
RefrigerantR404A
Condenser TypeAir-Cooled
Power Supply208-230V/60Hz/1Ph

Summary

Safety Notices

Procedural Notices

Explains types of procedural notices like Warning, Caution, and Important notes.

Model Numbers

Ice Cube Sizes

Details the dimensions of Regular, Dice, and Half Dice ice cubes.

Ice Machine Dimensions

Remote Electrical Wiring Connections

Water Supply and Drain Requirements

Outlines requirements for water supply and drain connections.

Cooling Tower Applications (Water-Cooled Models)

Remote Condenser/Line Set Installation

Provides guidance for installing remote condensers and line sets.

Component Identification

Operational Checks

Describes general operational checks and water level checks.

Ice Thickness Check

Cleaning the Condenser

Interior Cleaning and Sanitizing

Outlines procedures for cleaning and sanitizing the interior of the ice machine.

Self-Contained Air- and Water-Cooled

Remote

Describes the sequence of operation for remote models.

Initial Start-Up or Start-Up After Automatic Shut-Off

Freeze Cycle

Explains the water flow and fill valve operation during the freeze cycle.

Energized Parts Charts

Wiring Diagram Sequence of Operation

Explains the sequence of operation using wiring diagrams.

Self-Contained Models

Remote Models

Details wiring diagrams and sequence of operation for remote models.

Component Specifications and Diagnostics

Control Board Relays

Details the relays on the control board and their functions.

Ice Thickness Probe (Harvest Initiation)

Diagnosing Ice Thickness Control Circuitry

Provides troubleshooting steps for ice thickness control circuit issues.

Water Level Control Circuitry

Diagnosing Freeze Cycle Potable Water Level Control Circuitry

Offers troubleshooting steps for water trough overfilling during freeze cycle.

Ice Machine Cycles Into Harvest Before Water Contact With The Ice Thickness Probe

Sequence of Operation

Prechill Refrigeration Sequence

Describes the prechill phase of the refrigeration cycle.

Freeze Cycle Refrigeration Sequence

Harvest Cycle Refrigeration Sequence

Explains how hot gas flows through the harvest valve to heat the evaporator.

REMOTE MODELS

Prechill Refrigeration Sequence

Describes the prechill phase for remote models.

Freeze Cycle Refrigeration Sequence

Automatic Shut-Off

Explains the automatic shut-off mechanism for remote models.

Q1300/Q1600/Q1800 REFRIGERATION TUBING SCHEMATICS

Q1300/Q1600/Q1800 Remote Models

Illustrates refrigeration system for remote models of specific Q-Series.

Operational Analysis (Diagnostics)

BEFORE BEGINNING SERVICE

Questions to ask and initial checks before starting service.

ICE PRODUCTION CHECK

INSTALLATION/VISUAL INSPECTION CHECKLIST

Checklist for installation and visual inspection of the ice machine.

WATER SYSTEM CHECKLIST

ICE FORMATION PATTERN

Analysis of evaporator ice formation patterns to diagnose malfunctions.

SAFETY LIMITS

Analyzing Why Safety Limits May Stop the Ice Machine

Discusses external factors causing safety limits to stop the machine.

Safety Limit #1

Safety Limit #2

Details safety limit #2 for harvest time exceeding 3.5 minutes.

ANALYZING DISCHARGE PRESSURE DURING FREEZE OR HARVEST CYCLE

Freeze Cycle Discharge Pressure High Checklist

Checklist for troubleshooting high discharge pressure during freeze cycle.

Freeze Cycle Suction Pressure High Checklist

Freeze Cycle Suction Pressure Low Checklist

Checklist for troubleshooting low suction pressure during freeze cycle.

SINGLE EXPANSION VALVE ICE MACHINES - COMPARING EVAPORATOR INLET AND OUTLET TEMPERATURES

HARVEST VALVE TEMPERATURE CHECK

DISCHARGE LINE TEMPERATURE ANALYSIS

HOW TO USE THE REFRIGERATION SYSTEM OPERATIONAL ANALYSIS TABLES

REFRIGERATION SYSTEM OPERATIONAL ANALYSIS TABLES

Tables correlating operational findings with potential problems.

HARVEST PRESSURE REGULATING (H.P.R.) SYSTEM

HPR DIAGNOSTICS

Diagnostic steps for the HPR system.

HEADMASTER CONTROL VALVE

LOW ON CHARGE VERIFICATION

Procedure to verify if the ice machine is low on refrigerant charge.

FAN CYCLE CONTROL VS. HEADMASTER

PTCR DIAGNOSTICS

Explanation and diagnostics for PTCR components.

CHECKING THE PTCR

ICE/OFF/CLEAN TOGGLE SWITCH

CONTROL BOARD RELAYS

Details the relays on the control board and their functions.

ELECTRONIC CONTROL BOARD

Ice Thickness Probe (Harvest Initiation)

Explains how the ice thickness probe works and its role in harvest initiation.

Diagnosing Ice Thickness Control Circuitry

Water Level Control Circuitry

Diagnosing Freeze Cycle Potable Water Level Control Circuitry

Offers troubleshooting steps for water trough overfilling during freeze cycle.

Problem: Water Will Not Run Into The Sump Trough During The Freeze Cycle

Diagnosing An Ice Machine That Will Not Run

Sequence of Operation

Prechill Refrigeration Sequence

Describes the prechill phase of the refrigeration cycle.

Freeze Cycle Refrigeration Sequence

Harvest Cycle Refrigeration Sequence

Explains how hot gas flows through the harvest valve to heat the evaporator.

REMOTE MODELS

Prechill Refrigeration Sequence

Describes the prechill phase for remote models.

Freeze Cycle Refrigeration Sequence

Automatic Shut-Off

Explains the automatic shut-off mechanism for remote models.

Q1300/Q1600/Q1800 REFRIGERATION TUBING SCHEMATICS

Q1300/Q1600/Q1800 Remote Models

Illustrates refrigeration system for remote models of specific Q-Series.

Operational Analysis (Diagnostics)

BEFORE BEGINNING SERVICE

Questions to ask and initial checks before starting service.

ICE PRODUCTION CHECK

INSTALLATION/VISUAL INSPECTION CHECKLIST

Checklist for installation and visual inspection of the ice machine.

WATER SYSTEM CHECKLIST

ICE FORMATION PATTERN

Analysis of evaporator ice formation patterns to diagnose malfunctions.

SAFETY LIMITS

Analyzing Why Safety Limits May Stop the Ice Machine

Discusses external factors causing safety limits to stop the machine.

Safety Limit #1

Safety Limit #2

Details safety limit #2 for harvest time exceeding 3.5 minutes.

ANALYZING DISCHARGE PRESSURE DURING FREEZE OR HARVEST CYCLE

Freeze Cycle Discharge Pressure High Checklist

Checklist for troubleshooting high discharge pressure during freeze cycle.

Freeze Cycle Suction Pressure High Checklist

Freeze Cycle Suction Pressure Low Checklist

Checklist for troubleshooting low suction pressure during freeze cycle.

SINGLE EXPANSION VALVE ICE MACHINES - COMPARING EVAPORATOR INLET AND OUTLET TEMPERATURES

HARVEST VALVE TEMPERATURE CHECK

DISCHARGE LINE TEMPERATURE ANALYSIS

HOW TO USE THE REFRIGERATION SYSTEM OPERATIONAL ANALYSIS TABLES

REFRIGERATION SYSTEM OPERATIONAL ANALYSIS TABLES

Tables correlating operational findings with potential problems.

HARVEST PRESSURE REGULATING (H.P.R.) SYSTEM

HPR DIAGNOSTICS

Diagnostic steps for the HPR system.

HEADMASTER CONTROL VALVE

LOW ON CHARGE VERIFICATION

Procedure to verify if the ice machine is low on refrigerant charge.

FAN CYCLE CONTROL VS. HEADMASTER

PTCR DIAGNOSTICS

Explanation and diagnostics for PTCR components.

CHECKING THE PTCR

ICE/OFF/CLEAN TOGGLE SWITCH

CONTROL BOARD RELAYS

Details the relays on the control board and their functions.

ELECTRONIC CONTROL BOARD

Ice Thickness Probe (Harvest Initiation)

Explains how the ice thickness probe works and its role in harvest initiation.

Diagnosing Ice Thickness Control Circuitry

Ice Machine Cycles Into Harvest Before Water Contact With The Ice Thickness Probe

Water Level Control Circuitry

Diagnosing Freeze Cycle Potable Water Level Control Circuitry

Offers troubleshooting steps for water trough overfilling during freeze cycle.

Problem: Water Will Not Run Into The Sump Trough During The Freeze Cycle

Diagnosing An Ice Machine That Will Not Run

Related product manuals