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Type | Modular Ice Maker |
---|---|
Ice Type | Half Cube |
Weight | 210 lbs |
Condenser Type | Air-Cooled |
Depth | 24 inches |
Height | 30 inches |
Voltage | 115/208-230V |
Phase | 1 |
Hertz | 60 Hz |
Ice Storage | Not included |
Water Connection | 3/8" FPT |
Ice Production | 1392 lbs/24 hours |
Refrigerant | R404A |
General guidance on paying close attention to safety notices and types of safety notices.
Guidance on reading procedural notices for helpful information during work.
Details the models covered by the service manual, including numbering conventions.
Explains the structure and meaning of ice machine model numbers.
Illustrates and describes the different ice cube sizes produced by the machines.
Specifies where to find the model and serial number decals on the equipment.
Outlines the warranty terms for parts, labor, and general coverage.
Lists items and conditions not covered by the ice machine warranty.
Specifies requirements for performing warranty repairs.
Refers to a separate manual for complete installation guidelines.
Provides dimensional data for various Q-Series ice machine models.
Details dimensions for S170, S400, S570, S320, S420 ice storage bins.
Provides dimensional data for JC0495, JC0895, JC1095, JC1395, and JC1895 condensers.
Criteria for selecting an appropriate location for the ice machine.
Instructions for stacking two ice machines using a required kit.
Provides BTU/hr heat rejection data for sizing AC equipment and cooling towers.
Procedure for correctly leveling the ice storage bin using adjustable legs.
Steps to install the air baffle to prevent condenser air recirculation.
Guidelines for voltage, fuses, circuit breakers, and minimum circuit ampacity.
Wiring diagrams for self-contained ice machines, detailing connections.
Wiring diagrams for remote ice machines and condensers.
Guidelines for water supply, inlet lines, and drain connections.
Considerations for water-cooled models using cooling towers.
Details on water supply, drain lines, fittings, and tubing sizes.
Guidance on installing remote condensers and line sets, including refrigerant charge.
Recommendations for routing refrigerant lines for proper performance and service.
Procedure to calculate total line set distance considering rise, drop, and horizontal runs.
Instructions on modifying line set lengths while maintaining system integrity.
Steps for properly connecting refrigerant line sets using quick connect fittings.
Procedure for opening the receiver service valve before starting the ice machine.
Warranty and technical considerations for using non-Manitowoc condensers.
Specifications for sizing multi-circuit condensers, including volume and pressure ratings.
A checklist to verify all installation steps have been completed correctly.
Specific checks required for remote ice machine installations.
Diagrams identifying key components of the ice machine.
Procedures for checking machine operation, water level, and ice thickness.
Procedure to check and adjust ice thickness probe for correct ice bridge thickness.
Adjustment for harvest sequence water purge, used with special water systems.
Instructions for cleaning air-cooled and water-cooled condensers.
Symptoms and cleaning procedures for water-cooled condensers and regulating valves.
General procedures for cleaning and sanitizing the ice machine interior.
Information on the machine's built-in cleaning and sanitizing cycle technology.
Explanation of AlphaSan's role in keeping plastic surfaces cleaner.
Step-by-step guide for using ice machine cleaner to remove mineral deposits.
Step-by-step guide for using sanitizer to remove algae and slime.
Details on the AuCS accessory for automatic cleaning and sanitizing cycles.
Instructions for manually starting the automatic cleaning system.
Procedure for removing parts for thorough cleaning and sanitizing.
Procedure for removing and cleaning the water dump valve.
Procedure for removing the water pump for cleaning or replacement.
Procedure for removing and cleaning the ice thickness probe.
Procedure for removing and cleaning the water level probe.
Procedure for removing and cleaning the water inlet valve.
Procedure for removing and disassembling the water distribution tube for cleaning.
Procedure for removing the water curtain.
Information on water treatment systems and filter replacement procedures.
Precautions and procedures for removing the ice machine from service or for winterization.
Details the operational sequence for self-contained air and water-cooled models.
Details the operational sequence for remote ice machine models.
Sequence for initial startup or restart after automatic shut-off.
Describes the freeze cycle operation, including pre-chill and water flow.
Explains the safety feature limiting water inlet valve operation time.
Describes the harvest cycle operation, including water purge and ice release.
Explains the automatic shut-off condition when the storage bin is full.
Charts showing energized parts during different ice making sequences.
Energized parts and sequence charts for self-contained models.
Energized parts and sequence charts for remote models.
Explains the sequence of operation using wiring diagrams.
Detailed wiring diagrams and sequences for self-contained models.
Details the refrigeration system startup sequence for self-contained units.
Describes the freeze sequence, including pre-chill for self-contained units.
Details the harvest sequence, including water purge for self-contained units.
Explains the automatic shut-off function for self-contained units.
Wiring diagrams and sequences for remote ice machine models.
Details the refrigeration system startup sequence for remote units.
Describes the freeze sequence, including pre-chill for remote units.
Details the harvest sequence, including water purge for remote units.
Explains the automatic shut-off function for remote units.
General introduction to wiring diagrams and their symbols.
Wiring diagram for specific self-contained models with terminal boards.
Wiring diagram for specific self-contained models without terminal boards.
Wiring diagram for specific self-contained models without terminal boards.
Wiring diagram for specific self-contained models with terminal boards.
Wiring diagram for specific self-contained models without terminal boards.
Wiring diagram for specific self-contained 3-phase models with terminal boards.
Wiring diagram for specific self-contained 3-phase models without terminal boards.
Wiring diagram for specific self-contained models with terminal boards.
Wiring diagram for specific self-contained models without terminal boards.
Wiring diagram for specific self-contained 3-phase models with terminal boards.
Wiring diagram for specific self-contained 3-phase models without terminal boards.
Wiring diagram for specific remote models with terminal boards.
Wiring diagram for specific remote models without terminal boards.
Wiring diagram for specific remote 3-phase models with terminal boards.
Wiring diagram for specific remote 3-phase models without terminal boards.
Wiring diagram for specific remote models with terminal boards.
Wiring diagram for specific remote models without terminal boards.
Wiring diagram for specific remote 3-phase models with terminal boards.
Wiring diagram for specific remote 3-phase models without terminal boards.
Specifications and diagnostic procedures for main fuse and bin switch.
Function, specifications, and check procedure for the main fuse.
Function, specifications, and check procedure for the bin switch.
Procedure to check the bin switch operation and readings.
Notes on water curtain removal and its effect on the control sequence.
Procedures for diagnosing compressor electrical issues.
Guide for checking compressor winding resistance values.
Procedure for checking resistance on single-phase compressors.
Procedure for checking resistance on three-phase compressors.
Procedure to check compressor windings for ground faults.
Steps to diagnose a seized compressor.
Troubleshooting causes for a compressor drawing a locked rotor amperage.
Troubleshooting causes for a compressor drawing high amperage on start-up.
Guidance on diagnosing and testing compressor capacitors.
Explanation of PTCR function and diagnostic procedures.
Details the role of PTCRs in the compressor start sequence.
Explains the auto shut-off and restart mechanism related to PTCRs.
Common reasons why a PTCR might fail to start the compressor.
Procedure for visually inspecting and measuring PTCR resistance.
Function, specifications, and check procedure for the toggle switch.
Details on control board relays and their functions.
Diagram and description of the electronic control board.
Overview of control board features, safety limits, and inputs.
Explanation of how the ice thickness probe initiates harvest.
Details on the electronic sensing circuit and probe function.
Function of the harvest and safety limit indicator lights.
Explanation of the freeze time lock-in feature to prevent short cycling.
Details the built-in safety limit for maximum freeze cycle time.
Procedure to check and adjust ice thickness for proper bridge formation.
Instructions for cleaning the ice thickness probe.
Troubleshooting steps for ice thickness control circuit malfunctions.
Troubleshooting for premature harvest cycles before water contact.
Explanation of water level control circuitry and related components.
Monitoring the water level probe via the water level light.
Details the water level control during the freeze cycle.
Explains water level control during the harvest cycle water purge.
Troubleshooting steps for water trough overfilling during freeze cycle.
Troubleshooting steps for no water flow into the sump trough during freeze cycle.
Checklist to diagnose why an ice machine will not start.
Wiring diagram for specific self-contained models with terminal boards.
Overview of the ice making process for self-contained models.
Details the pre-chill and freeze cycle for self-contained models.
Describes the harvest cycle for self-contained models.
Overview of the refrigeration cycle for remote models.
Explains the automatic shut-off mechanism for remote models.
Refrigeration tubing diagrams for Q1300/Q1600/Q1800 self-contained models.
Refrigeration diagrams for Q1300/Q1600/Q1800 remote models.
General guidance on analyzing refrigeration system malfunctions.
Questions to ask before starting service to aid in diagnosis.
Procedure for checking ice production based on operating conditions.
Checklist for common installation and visual inspection issues.
Checklist for common water system problems affecting operation.
Analysis of evaporator ice formation patterns for diagnostic purposes.
Description of normal ice formation across the evaporator surface.
Describes ice formation that is very thin at the evaporator outlet.
Describes ice formation that is very thin at the evaporator inlet.
Describes ice formation with small sections missing on the evaporator.
Describes a machine operating with no ice formation on the evaporator.
Explanation of safety limit controls protecting major components.
Safety limit operation for control boards with black microprocessors.
Safety limit operation for control boards with orange label microprocessors.
Procedures to determine which safety limit has stopped the ice machine.
Analysis of external causes that may trigger safety limits to stop the machine.
Details Safety Limit #1 related to freeze time exceeding 60 minutes.
Details Safety Limit #2 related to harvest time exceeding 3.5 minutes.
Procedure to analyze discharge pressure during freeze or harvest cycles.
Procedure to analyze suction pressure drop during the freeze cycle.
Checklist for diagnosing high suction pressure during the freeze cycle.
Checklist for diagnosing low suction pressure during the freeze cycle.
Procedure to compare evaporator inlet and outlet temperatures for diagnosis.
Procedure to check harvest valve temperature for leaks or issues.
Analysis of discharge line temperature for diagnostic purposes.
Guide on how to use operational analysis tables for diagnosing refrigeration issues.
Tables to help diagnose refrigeration problems by comparing operating conditions.
Operational analysis table for Q and J Model Dual Expansion Valve machines.
Explanation of the HPR system used in remote ice machines.
Diagnostic steps for the Harvest Pressure Regulating (HPR) system.
Operation and diagnosis of the Headmaster control valve in remote systems.
Procedure to verify if the ice machine is low on refrigerant charge.
Comparison of fan cycle control and headmaster functionality.
Specifications and diagnostics for fan cycle and HPCO controls.
Charts for cycle times, ice production, and operating pressures for various models.
Information on Manitowoc filter-driers and their importance.
Table listing system refrigerant charges for various ice machine models.
Definitions for refrigerant recovery, recycle, and reclaim.
Manitowoc's policy on the approved use of new, reclaimed, and recovered refrigerants.
Answers to common questions regarding HFC refrigerants and compressor oil.
Further Q&A on HFC refrigerant servicing and charging procedures.