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Manitowoc QY0455W

Manitowoc QY0455W
175 pages
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ICE MACHINES
Q
-Mode
l
Service Manual
Service Manual
Service Manual
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2004 Manitowoc Ice, Inc.
80-1597-3
6/04

Table of Contents

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Manitowoc QY0455W Specifications

General IconGeneral
ManufacturerManitowoc
ModelQY0455W
TypeIce Maker
Width30 inches
RefrigerantR404A
Ice Storage0 lbs
Water Connection3/8 inch

Summary

General Information

Model Identification and Specifications

Details the model numbers and how to interpret them, including ice cube sizes.

Model and Serial Number Location

Identifies where model and serial number decals are affixed to the unit.

Warranty Coverage and Service

Outlines the ice machine's warranty coverage, limitations, and authorized service requirements.

Installation Instructions

Installation Fundamentals

Covers general installation, machine dimensions, and location criteria for ice machine installation.

Electrical and Water System Installation

Covers electrical wiring, water supply, drain requirements, and cooling tower applications.

Remote Installation and Configuration

Details installation of remote condensers, line sets, and distance calculations.

Advanced Installation Considerations

Discusses using non-Manitowoc condensers and other advanced installation topics.

Installation Verification and Checks

Provides comprehensive checklists for installation verification and remote model checks.

Maintenance Procedures

Component Identification and Operational Checks

Identifies key components and outlines essential operational checks for the ice machine.

Cleaning and Sanitizing Procedures

Details procedures for cleaning condensers, interior surfaces, and specific components.

Component Maintenance and Removal

Steps for removing ice machine parts for proper cleaning and sanitizing.

Water Treatment and System Preparation

Covers water filtration, system removal/winterization, and cleaning/sanitizing technology.

Ice Machine Sequence of Operation

Self-Contained Ice Machine Operation

Describes the start-up, freeze, harvest, and shut-off sequences for self-contained models.

Remote Ice Machine Operation

Details the start-up, freeze, harvest, and shut-off sequences for remote ice machines.

Water System Ice Making Sequence of Operation

Water System Operation Cycles

Details the water system's operation during start-up, freeze, harvest cycles, and safety shut-offs.

Electrical System

Electrical System Overview

Covers energized parts, wiring diagrams, and electrical sequences for models.

Electrical System Sequences

Details electrical sequences for self-contained and remote models during various cycles.

Self-Contained Wiring Diagrams

Wiring diagrams for various self-contained models based on phase and terminal board configuration.

Remote Wiring Diagrams

Wiring diagrams for various remote models based on phase and terminal board configuration.

Component Specifications and Diagnostics

Details specifications and diagnostic procedures for key electrical components like fuses and switches.

Compressor Diagnostics

Covers resistance checks, locked rotor, high amps, and capacitor diagnostics for compressors.

PTCR Function and Diagnostics

Explains PTCRs and their function in the compressor start sequence and provides checking procedures.

Control Panel Components

Details the function, specifications, and check procedure for the ICE/OFF/CLEAN toggle switch.

Ice Thickness Sensing System

Explains probe function, harvest initiation, freeze time lock-in, and thickness checks.

Troubleshooting Ice Thickness Control

Troubleshooting steps for diagnosing issues with the ice thickness control circuit.

Water Level Control System

Explains water level probe function and water control during freeze and harvest cycles.

Troubleshooting Water Level Control

Troubleshooting steps for water trough overfilling during the freeze cycle.

Troubleshooting Water Supply Issues

Troubleshooting steps for when water does not run into the sump trough.

General Troubleshooting: Ice Machine Not Running

Troubleshooting guide for diagnosing why an ice machine will not run.

Refrigeration System

Sequence of Operation Overview

Describes the refrigeration sequences for self-contained and remote models.

Refrigeration System Schematics

Schematics showing the refrigeration tubing for various self-contained and remote models.

Operational Analysis and Diagnostics

Guidance on analyzing refrigeration system malfunctions and avoiding misdiagnosis.

Performance Analysis

Procedure for checking ice production and comparing it to published data.

Water System Diagnostics Checklist

Checklist for diagnosing potential water system problems affecting ice production.

Ice Formation Pattern Analysis

Analysis of evaporator ice formation patterns to diagnose malfunctions.

Safety Limits and Troubleshooting

Explains safety limits and provides checklists for diagnosing pressure and ice formation issues.

Discharge and Suction Pressure Analysis

Procedures for analyzing discharge and suction pressures during freeze and harvest cycles.

Evaporator Temperature Comparison

Procedure for comparing evaporator inlet and outlet temperatures for diagnosis.

Harvest Valve Temperature Check

Procedure for checking harvest valve temperatures to diagnose leaks or other issues.

Discharge Line Temperature Analysis

Procedure for analyzing discharge line temperature to diagnose refrigeration issues.

Refrigeration System Analysis Tools

Guide on how to use operational analysis tables to diagnose refrigeration problems.

Refrigeration Performance Data Tables

Tables to help diagnose refrigeration problems by comparing operating conditions and symptoms.

Harvest Pressure Regulating (H.P.R.) System

Explanation of the Harvest Pressure Regulating (H.P.R.) system for remote models.

HPR System Diagnostics

Diagnostic steps for troubleshooting the HPR system.

Headmaster Control Valve Operation

Operation and diagnosis of the Headmaster control valve used in remote systems.

Refrigerant Charge Verification

Procedure to verify if the ice machine is low on refrigerant charge.

Component Comparisons

Compares fan cycle control with Headmaster and explains their functional differences.

Pressure Control Specifications and Diagnostics

Specifications and diagnostic procedures for pressure controls like Fan Cycle and HPCO.

Refrigerant Handling Procedures

Procedures for refrigerant recovery, evacuation, charging, and system contamination cleanup.

System Contamination and Cleanup

Basic requirements for restoring contaminated refrigeration systems to reliable service.

Component Replacement Procedures

Procedure for replacing pressure controls without removing refrigerant, saving time and cost.

System Components and Specifications

Information on filter-driers and refrigerant charge amounts for various ice machine models.

Refrigerant Information and Policies

Definitions of refrigerant terms and Manitowoc's policy on refrigerant re-use.

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