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Manitowoc QY0874C

Manitowoc QY0874C
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Technicians
Handbook
Manitowoc
This manual is updated as new information and models are
released. Visit our website for the latest manual.
www.manitowocice.com
America’s #1 Selling Ice Machine
Q Model
QuietQube
®
Ice Machines
Part Number 80-0099-9 6/11

Table of Contents

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Manitowoc QY0874C Specifications

General IconGeneral
ModelQY0874C
Ice TypeDice or Half Dice
Weight220 lbs
Daily Ice Production874 lbs
Condenser TypeAir-Cooled
Voltage208-230V
Hertz60
Ice Production874 lbs
Ice Production Capacity874 lbs
Power Supply208-230V/60Hz/1Ph
Width30"
Height38.5"
RefrigerantR-404A
Phase1

Summary

Safety and Procedural Notices

Warning and Caution Explanations

Explains warning and caution boxes for safety and equipment protection.

Procedural Guidance Notes

Explains important notices for efficient procedure execution.

Model Information and Warranty Coverage

Model Identification and Cross-Reference

Lists covered models and their corresponding condensing units.

Warranty Details and Exclusions

Outlines warranty coverage, exclusions, and authorized service.

Installation Guidelines and Requirements

Location and Clearance Specifications

Specifies site selection and clearance for head and condensing units.

Water Supply and Drainage Connections

Details potable water and condenser water connections.

Electrical and Refrigeration System Installation

Electrical Requirements and Compressor Rotation

Details electrical specs and compressor rotation importance.

Refrigeration Line Set and Refrigerant Charge

Covers line set installation and factory refrigerant amounts.

Component Identification and Operation Sequences

Component Identification Diagrams

Identifies major ice machine and condensing unit components.

Ice Making Operation Sequences

Describes the operational sequence for different models.

Electrical System Diagnostics and Troubleshooting

Control Board and Component Checks

Details control board, fuses, switches, and probe diagnostics.

Troubleshooting Unit Operation Failures

Guides for diagnosing head section or condensing unit non-operation.

Refrigeration System Analysis and Diagnostics

Refrigeration System Diagnostics

General diagnostics for the refrigeration system operation.

Troubleshooting Ice Production and Pressures

Diagnoses for ice production issues and pressure analysis.

Refrigerant Handling and Performance Charts

Cycle Times and Ice Production Data

Provides charts for cycle times and 24-hour ice production.

Refrigerant Recovery and Evacuation Procedures

Procedures for recovering and evacuating refrigerant.

Model Number Cross-Reference and Operation Notes

Model Number Table

Lists ice machine head sections and corresponding condensing units.

Operation Sequence Differences

Highlights differences in ice machine operation sequences.

ModelSerial Number Location and Bin Installation Warning

Location of Model and Serial Numbers

Specifies where to find model and serial numbers for service.

Ice Deflector Bin Installation Warning

Warning about ice deflectors with non-Manitowoc storage systems.

Warranty Registration Process

Owner Warranty Card Submission Importance

Emphasizes timely submission of the warranty card.

Warranty Coverage Details and Exclusions

Parts, Labor, and Commercial Use Warranty

Details warranty for parts, labor, and commercial use.

Items Excluded from Warranty Coverage

Lists items not covered under the warranty.

Authorized Service and Service Call Clarifications

Requirements for Authorized Service

Specifies requirements for warranty repair service providers.

Service Calls Not Covered by Warranty

Clarifies that routine maintenance is not part of the warranty.

Installation Site and Clearance Requirements

Ice Machine Location Criteria

Specifies conditions for selecting the ice machine location.

Head Section Clearance Requirements

Details clearance needs for specific ice machine models.

Ice Machine Installation Configurations

Stacking Ice Machines and Ice Deflectors

Instructions and requirements for stacking and ice deflectors.

Condensing Unit Installation Requirements

Condensing Unit Location and Clearance

Specifies conditions and clearance for condensing unit placement.

Potable Water Connections

Water Supply and Inlet Line Guidelines

Information on water treatment and inlet line installation.

Drainage System Installation Guidelines

Drain Line Requirements

Details proper installation of drain lines.

Water-Cooled Condenser Water Connections

Condenser Water Supply and Line Guidelines

Guidelines for water supply and line installation.

Water Pressure Warning

Warning about water pressure limits for the regulating valve.

Condensing Unit Drainage Requirements

Condensing Unit Drain Line Guidelines

Specifies requirements for condensing unit drain lines.

Electrical Requirements and Compressor Rotation

Ice Machine Head Section Electrical Specs

Details voltage, fuse, and amperage for head sections.

3 Phase Compressor Rotation Verification

Importance of verifying rotation for CVD2075 3 Phase.

Condensing Unit Electrical Data and Rotation Caution

CVD Condensing Unit Electrical Specifications

Provides electrical specs for various CVD models.

Scroll Compressor Rotation Caution

Caution regarding compressor rotation verification for CVD2075.

Refrigeration System Line Set Compatibility and Specifications

Line Set Compatibility Chart

Matches ice machine head sections with condensing units and line sets.

Line Set Size and Insulation Thickness

Details suction/liquid line sizes and insulation thickness.

Refrigerant Charge Information and Cautions

Factory Refrigerant Amounts and Handling

Specifies factory refrigerant amounts and handling precautions.

Refrigerant Charge Handling Cautions

Caution against exceeding nameplate refrigerant charge.

Refrigeration Line Set Installation Procedure

Line Set Installation Steps and Length Limits

Steps for installing line sets and length limitations.

Line Set Vertical Rise and Drop Limitations

Maximum Line Set Vertical Distances

Specifies maximum rise and drop for line sets.

Suction Line Oil Trap Requirements

Oil Trap Installation Guidelines

Details when and how to install oil traps based on rise.

Service Loops and S-Trap Kit Information

Service Loop Purpose and S-Trap Kits

Explains service loops and lists S-Trap kits.

Connecting Refrigeration Lines to Head Section

Head Section Line Connection Steps

Steps for connecting lines to the ice machine head section.

Connecting Refrigeration Lines to Condensing Unit

Condensing Unit Line Connection Steps

Steps for connecting lines to the condensing unit.

System Evacuation Procedure

Vacuum Pump Evacuation Process

Details the evacuation procedure using a vacuum pump.

Alternative Evacuation Points

Evacuating from Condensing Unit Valves

Describes evacuation from condensing unit Schrader valves.

Opening Refrigeration Service Valves

Backseating Suction, Liquid, and Receiver Valves

Instructions for opening service valves.

Valve Cap Torque and System Startup

Valve Cap Torque Specifications

Specifies torque values for valve caps and Schrader cores.

Initial System Startup Procedure

Steps to start the ice machine and allow refrigerant flow.

Suction and Liquid Line Insulation Requirements

Insulation Thickness for Condensation Prevention

Specifies minimum insulation thickness for lines to prevent condensation.

Suction Shut-Off Valve Insulation Application

Installing Preformed Valve Insulation

Details how to install preformed insulation on suction shut-off valves.

Compressor Rotation and Heat of Rejection Data

3 Phase Compressor Rotation Verification

Importance of verifying rotation for CVD2075 3 Phase.

Condensing Unit Heat of Rejection Values

Provides heat of rejection values for various condensing units.

Operational Checks and Water Level Settings

General Operational Checks and Water Level

When to perform checks and water level notes for specific models.

Water Level Adjustment for Q1400 CSU1000 C

Adjusting Water Level for Specific Models

How to check and adjust water level for specific models.

Ice Thickness Check and Probe Adjustment

Procedure for Checking Ice Thickness

How to inspect ice bridge thickness after a harvest cycle.

Adjusting the Ice Thickness Probe

Procedure for adjusting the ice thickness probe.

Harvest Sequence Water Purge Adjustment

Water Purge Adjustment Settings and Notes

Explains the water purge adjustment and its importance.

Interior Cleaning and Sanitizing Procedures

Cleaning Frequency and Solution Guidelines

Recommends cleaning frequency and approved solutions.

Manitowoc Cleaning Technology and AuCS Accessory

Patented Cleaning Technology Operation

Describes the one-switch cleaning/sanitizing cycle.

AuCS Accessory Automatic Operation

Details the AuCS accessory for automated cleaning.

AlphaSan Technology for Cleaner Surfaces

AlphaSan Functionality and Benefits

Explains AlphaSan's role in reducing biofilm formation.

Cleaning Procedure Steps and Cleaner Amount

Initiating and Performing Cleaning Cycle

Steps to start the cleaning cycle and add cleaner.

Completing and Restarting After Cleaning

Cleaning Cycle Completion and Restart

Describes cycle completion and restarting ice production.

Sanitizing Procedure Steps and Sanitizer Amount

Initiating and Performing Sanitizing Cycle

Steps to start the sanitizing cycle and add sanitizer.

Completing and Restarting After Sanitizing

Sanitizing Cycle Completion and Restart

Describes cycle completion and restarting ice production.

Automatic Cleaning System (AuCS) Operation Modes

AuCS Automatic Operation Details

Explains how AuCS monitors cycles and initiates cleaning.

Manual Start Operation for AuCS System

Manually Initiating AuCS Cycle

Steps for manually starting a cleaning or sanitizing cycle.

Removal of Parts for Cleaning: Safety and Solutions

Safety Precautions and Solution Guidelines

Safety precautions and solution amounts for cleaning parts.

Cleaning Internal Components and Probes

Cleaning Evaporator, Panels, Bin and Probes

Instructions for cleaning internal components and probes.

Water Dump Valve Removal Procedure

Dump Valve Removal and Disassembly Steps

Steps for removing and disassembling the water dump valve.

Water Dump Valve Disassembly Details

Dump Valve Component Disassembly

Details on disassembling the dump valve components.

Water Pump Removal Procedure

Steps for Water Pump Removal

Instructions for disconnecting and removing the water pump.

Ice Thickness Probe Removal Procedure

Steps for Ice Thickness Probe Removal

Instructions for removing the ice thickness probe.

Water Level Probe Removal Procedure

Steps for Water Level Probe Removal

Instructions for removing the water level probe.

Splash Shield Removal Procedure

Splash Shield Removal Steps

How to remove the splash shield for specific models.

Water Curtain Removal Procedure

Water Curtain Removal Steps

Instructions for removing the water curtain.

Float Valve Removal Procedure

Float Valve Removal Steps

How to remove the float valve for specific models.

Water Inlet Valve Removal Determination

Checking Water Inlet Valve Necessity

How to check if the water inlet valve needs removal.

Water Inlet Valve Removal Procedure

Steps for Water Inlet Valve Removal

Instructions for removing the water inlet valve.

Water Distribution Tube Removal Procedure

Distribution Tube Removal Steps

Instructions for removing the water distribution tube.

Water Distribution Tube Disassembly

Distribution Tube Disassembly Steps

Steps for disassembling the water distribution tube.

Water Trough Removal (Q1400 CQDUAL)

Water Trough Removal Steps (Q1400 CQDUAL)

Instructions for removing the water trough for specific models.

Water Trough Removal (SU1000 C)

Water Trough Removal Steps (SU1000 C)

Instructions for removing the water trough for SU1000C.

Removal from Service and Winterization

General Winterization Precautions

Precautions for removing the machine from service or winterizing.

Condensing Unit Winterization Procedures

CVD1476 Winterization and AuCS

Specific winterization for CVD1476 and AuCS® accessory.

Ice Machine Head Section Component Identification

Q0600 CQ0800 CQ1000 C Component Diagram

Diagram identifying components of the head section.

Ice Machine Head Section Component Diagram (Q0600 CQ0800 CQ1000 C)

Key Parts Identification Diagram

Diagram showing key parts of the ice machine.

Dispenser Component Identification (SU1000 CSerVend UC-300)

SU1000 CSerVend UC-300 Component Diagrams

Diagrams identifying components for the dispenser.

Q1400 C Component Identification Diagrams

Q1400 C Top and Bottom View Diagrams

Diagrams showing major components of the Q1400C.

QDUAL Component Identification Diagram

QDUAL Key Parts Identification

Diagram identifying key parts of the QDUAL ice machine.

Condensing Unit Component ID (CVD0675-CVD1475)

CVD0675-CVD1475 Air-Cooled Unit Diagram

Diagram identifying components of air-cooled condensing units.

CVD1476 Condensing Unit Component ID

CVD1476 Water-Cooled Unit Diagram

Diagram identifying components of water-cooled condensing units.

Condensing Unit Component ID (CVD1875 CVD2075)

CVD1875 CVD2075 Air-Cooled Unit Diagram

Diagram identifying components of air-cooled condensing units.

Ice Making Sequence: Q0600 CQ0800 CQ1000 CSU1000 C - Start-Up

Initial Start-Up and Water Purge

Details water purge and refrigeration system start-up.

Ice Making Sequence: Q0600 CQ0800 CQ1000 CSU1000 C - Freeze

Freeze Sequence: Prechill and Freeze Stages

Describes the prechill and freeze stages of ice making.

Ice Making Sequence: Q0600 CQ0800 CQ1000 CSU1000 C - Harvest

Harvest Sequence: Water Purge and Harvest Stages

Explains water purge and harvest stages.

Ice Making Sequence: Q0600 CQ0800 CQ1000 CSU1000 C - Shut-Off

Automatic Shut-Off Mechanism

Details how the machine shuts off when the bin is full.

Energized Parts Chart: Q0600 CQ0800 CQ1000 CSU1000 C - Start-UpFreeze

Chart for Start-Up and Freeze Sequences

Chart showing energized parts during start-up and freeze.

Energized Parts Chart: Q0600 CQ0800 CQ1000 CSU1000 C - HarvestShut-Off

Chart for Harvest and Shut-Off Sequences

Chart showing energized parts during harvest and shut-off.

Ice Making Sequence: Q1400 C - Start-Up and Purge

Initial Start-Up and Water Purge

Details start-up and water purge for Q1400C.

Ice Making Sequence: Q1400 C - Freeze and Harvest

Freeze and Harvest Sequence Stages

Describes freeze and harvest stages for Q1400C.

Energized Parts Chart: Q1400 C - Start-UpFreeze

Chart for Start-Up and Freeze Sequences (Q1400 C)

Chart for energized parts during start-up and freeze.

Energized Parts Chart: Q1400 C - FreezeHarvestShut-Off

Chart for Freeze, Harvest, and Shut-Off Sequences

Chart for energized parts during freeze, harvest, and shut-off.

Energized Parts Chart: Q1400 C - Auto Shut-Off

Chart for Automatic Shut-Off Sequence

Chart detailing energized parts for auto shut-off.

Ice Making Sequence: QDUAL - Start-Up

Initial Start-Up and System Start-Up

Details start-up and system start-up for QDUAL.

Ice Making Sequence: QDUAL - Freeze

Freeze Sequence: Prechill and Freeze Stages

Describes prechill and freeze stages for QDUAL.

Ice Making Sequence: QDUAL - Harvest

Harvest Sequence: Water Purge and Harvest Stages

Explains water purge and harvest stages for QDUAL.

Ice Making Sequence: QDUAL - Harvest Assist and Shut-Off

Water Assist Harvest and Auto Shut-Off

Details water assist harvest and auto shut-off for QDUAL.

Energized Parts Chart: QDUAL - Start-UpFreeze

Chart for Start-Up and Freeze Sequences (QDUAL)

Chart for energized parts during start-up and freeze.

Energized Parts Chart: QDUAL - FreezeHarvestPurge

Chart for Freeze, Harvest, and Purge Sequences

Chart for freeze, harvest, and water purge.

Energized Parts Chart: QDUAL - HarvestShut-Off

Chart for Harvest and Shut-Off Sequences (QDUAL)

Chart for harvest and auto shut-off.

Electrical System Components and Safety Limits

Control Board Features and Freeze Time Lock-In

Describes control board features and freeze time lock-in.

Maximum Freeze Time and Safety Limit Controls

Explains maximum freeze time and safety limit controls.

Electrical System Components: Delays and Relays

Three-Minute Delay and Input Functions

Explains the three-minute delay and input functions.

Control Board Relay Functions

Details the function of control board relays.

Main Fuse and Bin Switch Checks

Main Fuse Function and Testing

Describes the main fuse and its check procedure.

Bin Switch Operation, Specifications, and Notes

Bin Switch Functionality and Importance

Explains the bin switch's role and importance for ice making.

Bin Switch Check and Ohm Test Procedures

Bin Switch Check and Ohm Test

Steps to check bin switch operation and resistance.

Water Curtain Removal Notes and Implications

Impact of Water Curtain Removal During Cycles

Explains consequences of removing the water curtain during cycles.

ICEOFFCLEAN Toggle Switch Operation and Testing

Toggle Switch Functionality and Checks

Describes the switch's role and how to test it.

Ice Thickness Probe: Operation, Check, and Adjustment

Probe Operation and Ice Thickness Check

Explains probe function and how to check ice thickness.

Adjusting the Ice Thickness Probe

Procedure for adjusting the ice thickness probe.

Ice Thickness Probe Diagnostics and Cleaning

Procedure for Cleaning the Ice Thickness Probe

Procedure for cleaning the probe before diagnosing issues.

Diagnosing Ice Thickness Control Circuitry: No Harvest

Troubleshooting Failure to Cycle into Harvest

Steps to diagnose why the machine doesn't cycle into harvest.

Diagnosing Ice Thickness Control Circuitry: Harvest Light Status

Analyzing Harvest Light Status for Malfunctions

Analyzing harvest light status to determine circuit issues.

Diagnosing Ice Thickness Control Circuitry: Early Harvest

Troubleshooting Early Harvest Cycle Initiation

Diagnosing why the machine harvests before water contact.

Water Level Control Circuitry: Monitoring and Safety

Water Level Monitoring and Inlet Valve Safety

How to monitor water level and the inlet valve safety shut-off.

Water Level Control Circuitry: Freeze and Harvest Cycles

Water Level Control During Freeze Cycle

How the water inlet valve operates during the freeze cycle.

Water Level Control During Harvest Cycle

How water level control differs during the harvest cycle.

Diagnosing Water Trough Overfilling Issues

Troubleshooting Water Trough Overfilling

Procedure for diagnosing trough overfilling during freeze cycle.

Diagnosing Water Trough Overfilling: Water Flow Check

Water Flow and Light Status Check Table

Chart for checking water flow and water level light status.

Diagnosing Water Trough Overfilling: Control Board Check

Control Board Terminal Check Table

Chart for checking control board terminals related to water level.

Diagnosing No Water Flow to Sump Trough

Troubleshooting Lack of Water Flow

Procedure for diagnosing lack of water flow to the sump trough.

Diagnosing No Water Flow: Probe Disconnection Check

Water Flow Check After Probe Disconnection

Chart for checking water flow after probe disconnection.

Diagnosing Ice Machine Head Section Not Running

Troubleshooting Head Section Operation Failures

Steps to diagnose why the ice machine head section won't run.

Diagnosing Condensing Unit Not Running

Troubleshooting Condensing Unit Operation Failures

Steps to diagnose why the condensing unit won't run.

Compressor Electrical Diagnostics: Resistance Checks

Checking Compressor Winding Resistance

Procedure for checking compressor winding resistance.

Compressor Electrical Diagnostics: Windings and Amperage

Checking Motor Windings to Ground

How to check for grounded motor windings.

Diagnosing Locked Rotor and High Amps

Diagnosing issues related to locked rotor or high amperage.

Diagnosing Start Components: Capacitors and Relays

Capacitor and Relay Testing Procedures

How to check capacitors and relays for compressor start issues.

Electrical Diagrams: Ice Machine Head Section (Q0600 CQ0800 CQ1000 C)

Q0600 CQ0800 CQ1000 C Wiring Diagram

Wiring diagram for the ice machine head section.

Electrical Diagrams: Ice Machine Head Section (SU1000 C)

SU1000 C Wiring Diagram

Wiring diagram for the SU1000C ice machine head section.

Electrical Diagrams: Ice Machine Head Section (Q1400 C)

Q1400 C Wiring Diagram

Wiring diagram for the Q1400C ice machine head section.

Electrical Diagrams: Ice Machine Head Section (QDUALC)

QDUALC Wiring Diagram

Wiring diagram for the QDUALC ice machine head section.

Electrical Diagrams: Condensing Unit (Single Phase)

Single Phase Condensing Unit Wiring Diagram

Wiring diagram for single-phase condensing units.

Electrical Diagrams: Condensing Unit (Three Phase)

Three Phase Condensing Unit Wiring Diagram

Wiring diagram for three-phase condensing units.

Refrigeration System Operation: Freeze Cycle

Freeze Cycle Process Overview

Explains compressor gas flow and condenser operation.

Refrigeration System Operation: Harvest Cycle

Harvest Cycle Process Overview

Explains refrigerant flow and heat transfer during harvest.

Suction Accumulator Operation Details

Accumulator Function and Freezing Cycle Behavior

Explains accumulator role and normal frosting during freeze cycle.

Refrigerant Charge Importance and Symptoms

Effects of Incorrect Refrigerant Charge

Describes symptoms of undercharged or overcharged systems.

Ice Machine Will Not Harvest Diagnostics

Diagnosing Ice Release Issues

Differentiates mechanical vs. refrigeration issues causing harvest problems.

Harvest Cycle Diagnostic Checklist

Checklist for common harvest cycle problems.

Ice Production Check Procedure and Calculations

Determining Operating Conditions for Checks

How to measure air and water temperatures for production checks.

Calculating Actual 24-Hour Ice Production

Formula and steps to calculate actual 24-hour ice production.

Comparing Production Results and Installation Checklist

Comparing Calculated vs. Charted Production

How to compare calculated production with chart values.

Common Installation Problems and Solutions

Lists common installation issues and corrective actions.

Water System Troubleshooting Checklist

Diagnosing Water-Related Problems

Identifies water system issues mimicking refrigeration problems.

Water System Problem Checklist and Actions

Lists common water system problems and solutions.

Ice Formation Pattern Analysis Guidelines

Analyzing Evaporator Ice Patterns for Malfunctions

How ice formation patterns help diagnose malfunctions.

Evaporator Tubing Routing and Ice Patterns

Explains how tubing routing affects ice fill patterns.

Ice Formation Patterns: Normal and Thin Ice

Characteristics of Normal Ice Formation

Describes normal ice formation patterns.

Identifying Thin Ice Formation at Evaporator

Identifies thin ice formation at evaporator outlets or inlets.

Ice Formation Patterns: Spotty, No Ice, and Dual Valve Notes

Causes of Spotty and No Ice Formation

Describes spotty and no ice formation causes.

Dual Expansion Valve Circuit Independence Note

Note on independent operation of dual expansion valve circuits.

Safety Limit Controls: General and Safety Limit #1

Control Board Safety Limit Features

Describes built-in safety limits on the control board.

Safety Limit #1 Trigger Conditions

Explains Safety Limit #1 triggers and machine response.

Safety Limit Controls: Safety Limit #2 and Stand-By Mode

Safety Limit #2 Trigger Conditions

Explains Safety Limit #2 triggers and machine response.

Safety Limit Stand-By Mode for QDUALC

Describes the stand-by mode for QDUALC safety limits.

Safety Limit Indication Procedures

Interpreting Harvest Light for Safety Limits

How to interpret harvest light flashes for safety limits.

Safety Limit Notes and Analysis Checklist

Safety Limit Notes and General Guidance

Notes on safety limit codes and general analysis.

Safety Limit Analysis Checklist

Checklist for analyzing safety limit conditions.

Safety Limit #1: Possible Causes - Installation and Water System

Improper Installation Causes for Safety Limit #1

Lists improper installation issues related to Safety Limit #1.

Water System Causes for Safety Limit #1

Lists water system issues related to Safety Limit #1.

Safety Limit #1: Electrical and Refrigeration Causes

Electrical System Causes for Safety Limit #1

Lists electrical system issues related to Safety Limit #1.

Refrigeration System Causes for Safety Limit #1

Lists refrigeration system issues related to Safety Limit #1.

Safety Limit #2: Possible Causes - Installation and Water System

Improper Installation Causes for Safety Limit #2

Lists improper installation issues related to Safety Limit #2.

Water System Causes for Safety Limit #2

Lists water system issues related to Safety Limit #2.

Safety Limit #2: Electrical and Refrigeration Causes

Electrical System Causes for Safety Limit #2

Lists electrical system issues related to Safety Limit #2.

Refrigeration System Causes for Safety Limit #2

Lists refrigeration system issues related to Safety Limit #2.

Analyzing Discharge Pressure: Procedure

Discharge Pressure Check Steps

Steps to check and compare actual discharge pressure.

Discharge Pressure High Troubleshooting Checklist

Causes of High Discharge Pressure

Lists causes for high discharge pressure.

Freeze Cycle Discharge Pressure Low Checklist

Causes of Low Discharge Pressure

Lists causes for low discharge pressure during freeze cycle.

Suction Pressure Low Troubleshooting Checklist

Causes of Low Suction Pressure

Lists causes for low suction pressure.

Cool Vapor Valve Operation and Analysis

Normal Cool Vapor Valve Operation

Explains normal valve function during freeze and harvest cycles.

Cool Vapor Valve Failure Analysis

Identifying Cool Vapor Valve Failures

Describes valve failures: not opening or remaining open.

Freeze Cycle Suction Line Temperature Analysis

Measuring Suction Line Temperature

Procedure to measure suction line temperature during the freeze cycle.

Refrigeration Component Diagnostic Charts: Overview

Procedure for Using Diagnostic Charts

Steps for using the component diagnostic charts for analysis.

Refrigeration Component Diagnostic Charts: Column Explanations

Explanation of Diagnostic Chart Columns

Explains the four columns of the diagnostic charts.

Diagnostic Chart: Single Expansion Valve - Ice ProductionFormation

Ice Production and Formation Analysis

Analysis of ice production and formation patterns.

Diagnostic Chart: Single Expansion Valve - Safety LimitsPressures

Safety Limits and Pressure Analysis

Analysis related to safety limits and pressures.

Diagnostic Chart: Single Expansion Valve - ValveTemperature Analysis

Cool Vapor Valve and Suction Line Temperature Analysis

Analysis of cool vapor valve and suction line temperature.

Diagnostic Chart: Dual Expansion Valve - Ice ProductionFormation

Ice Production and Formation Analysis (Dual Valve)

Ice production and formation analysis for dual expansion valves.

Diagnostic Chart: Dual Expansion Valve - Safety LimitsPressures

Safety Limits and Pressure Analysis (Dual Valve)

Analysis related to safety limits and pressures for dual valves.

Diagnostic Chart: Dual Expansion Valve - ValveTemperature Analysis

Cool Vapor Valve and Suction Line Temperature Analysis (Dual Valve)

Analysis of cool vapor valve and suction line temperature for dual valves.

Pressure Controls: Headmaster Control Valve Function and Freeze Cycle

Headmaster Valve Functionality

Explains headmaster valve function and operation during freeze cycle.

Pressure Controls: Headmaster Control Valve Harvest Cycle Operation

Headmaster Valve Harvest Cycle Operation

Explains headmaster valve operation during harvest cycle.

Diagnosing Air-Cooled Condensing Units: Freeze Cycle

Freeze Cycle Diagnosis Steps

Steps to diagnose air-cooled units during freeze cycle.

Diagnosing Air-Cooled Condensing Units: Headmaster Valve Failures (Freeze)

Headmaster Valve Failure List (Freeze Cycle)

Lists failure modes for headmaster valves in freeze cycle.

Diagnosing Air-Cooled Condensing Units: Harvest Cycle

Harvest Cycle Diagnosis Steps

Steps to diagnose air-cooled units during harvest cycle.

Diagnosing Air-Cooled Condensing Units: Headmaster Valve Failures (Harvest)

Headmaster Valve Failure List (Harvest Cycle)

Lists failure modes for headmaster valves in harvest cycle.

Diagnosing Water-Cooled Condensing Unit Headmaster Valve

Water-Cooled Unit Diagnosis Procedure

Diagnosis procedures for water-cooled units.

Headmaster Control Valve Failure List: CVD1476

CVD1476 Freeze and Harvest Cycle Failures

Lists failure modes for CVD1476 headmaster valve.

Refrigerant Charge Verification: Importance and Undercharge Symptoms

Importance of Correct Refrigerant Charge

Explains why correct charge is critical for operation.

Symptoms of Undercharged System

Lists symptoms indicating an undercharged system.

Refrigerant Charge Verification: Overcharge Symptoms

Symptoms of Overcharged System

Lists symptoms indicating an overcharged system.

Water Regulating Valve Function and Diagnosis

Water Regulating Valve Check and Problems

Steps to check and adjust the water regulating valve.

Fan Cycle Control Operation and Check Procedure

Fan Cycle Control Function and Specifications

Explains fan control function and specs.

Fan Cycle Control Check Procedure

Steps to check fan cycle control operation.

High Pressure Cutout (HPCO) Control: Function and Check

HPCO Control Function and Specifications

Explains HPCO function and its cut-out/cut-in pressures.

HPCO Control Check Procedure

Steps to check the HPCO control's operation.

Low Pressure Cutout (LPCO) Control: Function and Check

LPCO Control Function and Specifications

Explains LPCO function and its cut-out/cut-in pressures.

LPCO Control Check Procedure

Steps to check the LPCO control's operation.

Refrigeration Tubing Schematics: Q0600 CQ0800 CQ1000 C

Q0600 CQ0800 CQ1000 C Tubing Diagram

Schematic showing refrigerant tubing for specific models.

Refrigeration Tubing Schematics: Q1400 CQDUALC

Q1400 CQDUALC Tubing Diagram

Schematic showing refrigerant tubing for specific models.

Cycle Times, Ice Production, and Pressure Charts: General Guidelines

Using Charts for Operation Verification

Guidance on using charts for verifying machine operation.

Operating Data Charts: Q0600 CCVD675 Series

Q0600 CCVD675 Cycle Times, Production, Pressures

Cycle times, production, and pressures for Q0600C/CVD675.

Operating Data Charts: Q0800 CCVD875 Series

Q0800 CCVD875 Cycle Times, Production, Pressures

Cycle times, production, and pressures for Q0800C/CVD875.

Operating Data Charts: Q1000 CCVD1075 Series

Q1000 CCVD1075 Cycle Times, Production, Pressures

Cycle times, production, and pressures for Q1000C/CVD1075.

Operating Data Charts: SU1000 CSerVend UC-300 CVD1075

SU1000 CCVD1075 Cycle Times, Production, Pressures

Cycle times, production, and pressures for SU1000C/CVD1075.

Operating Data Charts: Q1400 CCVD1475 Series

Q1400 CCVD1475 Cycle Times, Production, Pressures

Cycle times, production, and pressures for Q1400C/CVD1475.

Operating Data Charts: Q1400 CCVD1476 Remote Water Cooled

Q1400 CCVD1476 Cycle Times, Production, Pressures

Cycle times, production, and pressures for water-cooled models.

Operating Data Charts: QDUALCVD1875 Series

QDUALCVD1875 Cycle Times, Production, Pressures

Cycle times, production, and pressures for QDUAL/CVD1875.

Operating Data Charts: QDUALCVD2075 Series

QDUALCVD2075 Cycle Times, Production, Pressures

Cycle times, production, and pressures for QDUAL/CVD2075.

Refrigerant Recovery and Evacuation: Procedures and Connections

Proper Refrigerant Recovery Practices

Notes on handling refrigerant and responsibilities.

Required Refrigerant Recovery Connections

Specifies required connections for recovery.

Refrigerant RecoveryEvacuation Procedures

Step-by-Step Recovery and Evacuation

Detailed steps for recovering and evacuating refrigerant.

System Charging Procedures

Steps for Charging Refrigerant System

Steps for charging the system with refrigerant.

System Contamination Cleanup: Severity Assessment

Determining Severity of System Contamination

How to identify and assess system contamination.

System Contamination Cleanup: Required Procedures

Contamination Cleanup Procedure Chart

Chart matching symptoms to required cleanup procedures.

Mild System Contamination Cleanup Procedure

Steps for Mild Contamination Cleanup

Detailed steps for cleaning mild system contamination.

Severe System Contamination Cleanup Procedure

Steps for Severe Contamination Cleanup

Detailed steps for cleaning severe system contamination.

Severe Contamination Cleanup: Evacuation and Filter Replacement

Post-Cleanup Evacuation and Filter Changes

Steps for evacuation and filter replacement after cleanup.

Replacing Pressure Controls Without Refrigerant Removal

Procedure for Replacing Pressure Controls

Steps to replace controls while keeping refrigerant charge.

Using the Pinch-Off Tool for Component Replacement

Pinch-Off Tool Usage Instructions

Instructions and figures for using a pinch-off tool.

Filter-Driers: Liquid Line Filter-Drier Specifications

Liquid Line Drier Replacement Parts

Lists OEM replacement driers and their part numbers.

Suction Line Filter Replacement Guidelines

Suction Line Filter Specifications and Replacement Criteria

Lists OEM replacement filters and when to replace them.

Total System Refrigerant Charge Information

Refrigerant Charge Table by Model and Line Length

Lists refrigerant charge and line set length by model.

Refrigerant Oil Specifications and Procedures

POE Oil Type and Compressor Oil Change

Specifies POE oil type and compressor oil change procedures.

Refrigerant Handling Definitions

Definitions for Recover, Recycle, Reclaim

Defines terms like Recover, Recycle, and Reclaim.

Refrigerant Reuse Policy Guidelines

Approved Refrigerant Reuse Practices

Outlines approved types of refrigerant for reuse.

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