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Manitowoc QY0674C User Manual

Manitowoc QY0674C
204 pages
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Technicians
Handbook
Manitowoc
This manual is updated as new information and models are
released. Visit our website for the latest manual.
www.manitowocice.com
America’s #1 Selling Ice Machine
Q Model
QuietQube
®
Ice Machines
Part Number 80-0099-9 6/11

Table of Contents

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Manitowoc QY0674C Specifications

General IconGeneral
ModelQY0674C
Ice TypeHalf Dice Cube
Width30 inches
Weight160 lbs
Power Supply208-230V, 60Hz, 1Ph
Condenser TypeAir Cooled
Ice StorageNot Included
Water Connection3/8 inch

Summary

Safety Notices

Warning

Alerts to potential personal injury situations. Work carefully.

Caution

Alerts to situations that could damage equipment. Work carefully.

Important Procedural Notice

Provides information to perform procedures more efficiently. Does not cause damage or injury.

Model Numbers

Model/Serial Number Location

Location of model and serial number for requesting information.

Ice Machine Warranty Information

Owner Warranty Registration Card

Warranty coverage begins on installation date. Card must be returned.

Warranty Coverage Details

Details on parts, labor, exclusions, and authorized service for warranty.

Authorized Warranty Service

Warranty repairs must be performed by qualified and authorized service companies.

Installation

Location of Ice Machine

Criteria for selecting an appropriate location for the ice machine head section.

Ice Machine Head Section Clearance Requirements

Specifies clearance requirements for top, sides, and back for specific models.

Stacking Ice Machines

Instructions and limitations for stacking ice machines on a storage bin.

Ice Deflector Requirements

Requirements and purpose of the ice deflector for certain ice machine installations.

Location and Clearance of CVD Condensing Unit

Criteria for locating and required clearance for the CVD® Condensing Unit.

Water Supply and Drains

Guidelines for potable water supply, inlet lines, and drain connections.

Water Cooled Condenser Water Supply and Drains

Guidelines for water-cooled condenser water lines and drain connections.

Electrical Requirements

QuietQube® Ice Machines and CVD® Condensing Units Specifications

Provides electrical specifications for QuietQube machines and CVD condensing units.

3 Phase Scroll Compressor Rotation

Importance of verifying compressor rotation for 3-phase models to avoid voiding warranty.

Refrigeration System Installation

Covers usage with non-Manitowoc units, refrigerant amounts, and line set installation.

Refrigeration Line Set Installation Details

Line Set Length

Maximum allowable length for refrigeration line sets to ensure proper operation.

Line Set Rise or Drop

Specifies maximum allowable rise or drop for refrigeration line sets.

Suction Line Oil Traps

Details requirements for suction line oil traps based on rise height.

Service Loop

Explains the purpose and requirements of a service loop in the line set.

Connecting Refrigeration Lines

Connect to Ice Machine Head Section

Step-by-step instructions for connecting the refrigeration line set to the ice machine head.

Connect to CVD Condensing Unit

Step-by-step instructions for connecting the refrigeration line set to the condensing unit.

Schrader Valve Core Removal Tools

Recommends tools for valve core removal to decrease evacuation time.

Pressure Testing and Vacuuming

Procedure for pressure testing and vacuuming the refrigeration system.

Alternate Condensing Unit Connections

Describes alternate evacuation points using condensing unit Schrader valves.

Opening Service Valves

Instructions for opening service valves after line set installation and vacuum.

Receiver Service Valve

Details on the receiver service valve and torque values for caps.

Leak Checking Connections

Procedure for leak checking connections and system components.

Insulating Refrigeration Lines

Requirements for insulating suction and liquid lines to prevent condensation.

Suction Shut-Off Valve Insulation

Instructions for insulating the suction shut-off valve.

Condensing Unit Heat of Rejection

Operational Checks

General Operational Checks

Procedures to ensure proper operation when starting the ice machine.

Water Level Check for Q0600C/Q0800C/Q1000C/QDUAL

Describes the water level sensor and its non-adjustable nature for these models.

Water Level Check for Q1400C/SU1000C

Ice Thickness Check

Harvest Sequence Water Purge

Interior Cleaning and Sanitizing

General Cleaning and Sanitizing Recommendation

Recommendation to clean and sanitize every six months for efficient operation.

Cleaning and Sanitizing Cautions

Use only approved cleaners/sanitizers. Do not mix. Wear safety gear.

Manitowoc's Patented Cleaning Technology

AuCS® Accessory Operation

Details on the Automatic Cleaning System accessory for automated cleaning cycles.

AlphaSan® Technology

Cleaning Procedure

Sanitizing Procedure

Removal of Parts for Cleaning or Sanitizing

Water Dump Valve Removal

Water Pump Removal

Ice Thickness Probe Removal

Water Level Probe Removal

Splash Shield Removal

Water Curtain Removal

Float Valve Removal

Water Inlet Valve Removal

Water Distribution Tube Removal

Water Trough Removal

Removal from Service/Winterization

General Winterization Procedures

Special precautions and procedures for removing the ice machine from service or winterizing it.

CVD1476 Water Cooled Condensing Unit Winterization

Specific winterization steps for the CVD1476 water-cooled condensing unit.

AuCS® Accessory Winterization

Refers to the AuCS® accessory manual for winterization procedures.

Component Identification

Ice Machine Head Section Q0600C/Q0800C/Q1000C

Diagrams labeling key components of the ice machine head section for specific models.

Ice Machine Components Q0600C/Q0800C/Q1000C

Diagram labeling components within the Q0600C/Q0800C/Q1000C ice machine.

Dispenser Components SU1000C/SerVend UC-300

Diagrams labeling components of the SU1000C/SerVend UC-300 dispenser.

Ice Machine Components Q1400C

Diagrams labeling components of the Q1400C ice machine.

Ice Machine Components QDUAL

Diagram labeling components of the QDUAL ice machine.

CVD Condensing Unit Components

Diagram labeling components of specific CVD condensing unit models.

CVD1476 Condensing Unit Components

Diagram labeling components of the CVD1476 condensing unit.

CVD1875/CVD2075 Condensing Unit Components

Diagram labeling components of the CVD1875/CVD2075 condensing units.

Ice Making Sequence of Operation Q0600C/Q0800C/Q1000C/SU1000C

Initial Start-Up or Start-Up After Automatic Shut-Off

Details water purge and refrigeration system start-up procedures.

Freeze Sequence

Describes prechill and freeze steps in the ice making cycle.

Harvest Sequence

Describes water purge and harvest steps in the ice making cycle.

Automatic Shut-Off

Explains how the ice machine shuts off when the storage bin is full or due to safety limits.

Energized Parts Chart Q0600C/Q800C/Q1000C/SU1000C

Ice Making Sequence of Operation Q1400C

Initial Start-Up or Start-Up After Automatic Shut-Off

Details water purge before refrigeration system starts.

Freeze Sequence

Describes prechill and freeze steps in the ice making cycle.

Harvest Sequence

Describes water purge and harvest steps in the ice making cycle.

Automatic Shut-Off

Machine shuts off when bin is full or due to safety limits.

Energized Parts Chart Model Q1400C

Ice Making Sequence of Operation QDUAL

Initial Start-Up or Start-Up After Automatic Shut-Off

Details water purge before refrigeration system starts.

Refrigeration System Start-Up

Details component energization during refrigeration system start-up.

Freeze Sequence

Describes prechill and freeze steps in the ice making cycle.

Harvest Sequence

Describes water purge and harvest steps in the ice making cycle.

Water Assist Harvest Feature

Describes the typical duration and events of the water assist harvest feature.

Automatic Shut-Off

Machine shuts off when bin is full or due to safety limits.

Energized Parts Chart Model QDUAL

Electrical System Component Specifications

Diagnostics Control Board Features

Lists features incorporated into all QuietQube control boards.

Harvest/Safety Limit Light Functions

Describes the functions of the harvest/safety limit light.

Freeze Time Lock-In Feature

Prevents short cycling by locking the machine in the freeze cycle for six minutes.

Safety Limits Overview

Explains built-in safety limit controls that protect the ice machine from component failures.

Electrical System Component Details

Three-Minute Delay Function

Initiated when the ice machine cycles off on a full bin.

Control Board Inputs

Explains how control board inputs affect operation and how to understand them.

Control Board Relays

Describes the function of control board relays and their non-replaceability.

Main Fuse Check

Bin Switch Operation

Bin Switch Check Procedure

Water Curtain Removal Notes

ICE/OFF/CLEAN Toggle Switch Operation

Ice Thickness Probe Operation

How the Probe Works

Explains the electronic sensing circuit that uses water contact to initiate harvest.

Ice Thickness Check and Adjustment

Procedure to inspect and adjust the ice thickness probe setting.

Ice Thickness Probe Diagnostics

Diagnosing Ice Thickness Control Circuitry

No Harvest Cycle with Water Contact

Troubleshooting steps for when the machine fails to harvest despite water contact with the probe.

Diagnosing Ice Thickness Control Circuitry Issues

Harvest Cycle Before Water Contact

Troubleshooting steps for when the machine harvests prematurely before water contacts the probe.

Water Level Control Circuitry

Q0600C/Q0800C/Q1000C/QDUAL Water Level Monitoring

Monitoring the water level probe circuit by watching the water level light.

Freeze Cycle Water Level Setting

Describes the water level setting during the freeze cycle and its non-adjustability.

Water Inlet Valve Safety Shut-Off

Limits water inlet valve on-time to six minutes in case of probe failure.

Water Level Control Circuitry Operation

Freeze Cycle Circuitry

Explains how the water inlet valve is controlled by the water level probe during the freeze cycle.

Harvest Cycle Circuitry

Explains how the water inlet valve is controlled by time during the harvest cycle water purge.

Diagnosing Water Level Control Circuitry

Problem: Water Trough Overfilling During Freeze Cycle

Troubleshooting steps when the water trough overfills during the freeze cycle.

Diagnosing Water Level Control Circuitry Issues

Problem: Water Not Running into Sump Trough During Freeze Cycle

Troubleshooting steps when water does not run into the sump trough during the freeze cycle.

Diagnosing Ice Machine Head Section Not Running

Diagnosing Condensing Unit Not Running

Compressor Electrical Diagnostics

Check Resistance (Ohm) Values

How to test compressor windings for resistance and continuity.

Compressor Electrical Diagnostics Continued

Check Motor Windings to Ground

Checks for continuity between terminals and compressor shell/refrigeration line.

Compressor Drawing Locked Rotor

Diagnoses causes of locked rotor condition, like defective start component or seized compressor.

Compressor Drawing High Amps

Checks amperage draw on start-up and wiring sizing for voltage drop.

Diagnosing Start Components

Capacitor Testing

Visual checks and testing methods for capacitor failure.

Relay Operation Check

Function of the relay and procedures for checking its contacts and coil.

Electrical Diagrams Ice Machine Head Section

Electrical Diagrams SU1000C

Electrical Diagrams Q1400C

Electrical Diagrams QDUALC

Condensing Unit Electrical Diagrams (1 Phase)

Condensing Unit Electrical Diagrams (3 Phase)

Refrigeration System Diagnostics

General System Verification

Verify water and electrical systems before diagnosing refrigeration system.

Refrigeration System Operation Overview

Explains compressor discharge gas flow and condenser operation during cycles.

Freeze Cycle Operation

Explains compressor discharge gas flow and condenser operation during the freeze cycle.

Harvest Cycle Operation

Explains refrigerant flow and heat transfer during the harvest cycle.

Suction Accumulator Operation

Refrigerant Charge Importance

Ice Machine Will Not Harvest Diagnostics

Harvest Cycle Diagnostic List

Ice Production Check Procedure

Installation/Visual Inspection Checklist

Water System Checklist

Ice Formation Pattern Analysis

Evaporator Tubing Routing

Explains how tubing routing affects ice fill pattern failure modes.

Ice Formation Patterns Detailed

Normal Ice Formation

Describes normal ice formation characteristics across the evaporator surface.

Extremely Thin at Evaporator Outlet

Identifies lack of ice formation at the evaporator outlet and potential causes.

Extremely Thin at Evaporator Inlet

Identifies lack of ice formation at the evaporator inlet and potential causes.

Ice Formation Patterns Continued

Spotty Ice Formation

Describes spotty ice formation and its potential cause related to heat transfer.

No Ice Formation

Describes the absence of ice formation and potential causes.

Safety Limits Overview

Safety Limits Details

Safety Limit #2 Conditions

Describes Safety Limit #2 conditions and actions.

Safety Limit Stand-By Mode for QDUALC

Explains the Stand-By Mode for safety limit shutdowns on QDUALC models.

Safety Limit Indication Procedures

Safety Limit #1 Cause Checklist

Possible Causes for Safety Limit #1

Lists potential causes for Safety Limit #1, categorized by system.

Safety Limit #2 Cause Checklist

Possible Causes for Safety Limit #2

Lists potential causes for Safety Limit #2, categorized by system.

Analyzing Discharge Pressure

Discharge Pressure High Checklist

Freeze Cycle Discharge Pressure Low Checklist

Analyzing Suction Pressure

Suction Pressure Analysis Procedure

Step-by-step procedure to document and analyze suction line temperatures.

Suction Pressure High Checklist

Suction Pressure Low Checklist

Cool Vapor Valve Functionality

Function of Cool Vapor Valve

Explains the function of the cool vapor valve.

Normal Cool Vapor Valve Operation

Describes how the cool vapor valve operates during freeze and harvest cycles.

Cool Vapor Valve Failure Analysis

Freeze Cycle Suction Line Temperature Analysis

Refrigeration Component Diagnostic Charts

General Chart Usage

Explains how to use the diagnostic charts and prerequisites.

Diagnostic Chart Procedure

Step-by-step guide for using the diagnostic charts.

Final Analysis Interpretation

How to interpret the results of the diagnostic charts to identify the problem.

Refrigeration Component Diagnostic Charts - Column Descriptions

Column 1: Cool Vapor Valve Leaking

Identifies cool vapor valve leaks as a cause of refrigeration issues.

Column 2: Low Charge/TXV Starving

Identifies low charge or TXV starving as a cause.

Column 3: TXV Flooding/Overcharge

Identifies TXV flooding or overcharge as a cause.

Column 4: Compressor Issues

Identifies compressor and start components as potential issues.

Diagnostic Chart: Single Expansion Valve

Single Expansion Valve Analysis Q0600C/0800C/Q1000C/SU1000C

Diagnostic chart for single expansion valve issues on specific models.

Diagnostic Chart: Single Expansion Valve Continued

Single Expansion Valve Analysis Continued

Continues the diagnostic chart for single expansion valve issues.

Diagnostic Chart: Single Expansion Valve Final Part

Single Expansion Valve Analysis Final Part

Final part of the diagnostic chart for single expansion valve issues.

Diagnostic Chart: Dual Expansion Valve

Dual Expansion Valve Analysis Q1400C/QDUAL

Diagnostic chart for dual expansion valve issues on specific models.

Diagnostic Chart: Dual Expansion Valve Continued

Dual Expansion Valve Analysis Continued

Continues the diagnostic chart for dual expansion valve issues.

Diagnostic Chart: Dual Expansion Valve Final Part

Dual Expansion Valve Analysis Final Part

Final part of the diagnostic chart for dual expansion valve issues.

Pressure Control Specifications and Diagnostics

Headmaster Control Valve Function

Explains the function of the headmaster control valve.

Headmaster Control Valve Freeze Cycle Operation

Describes headmaster valve operation during the freeze cycle for air- and water-cooled models.

Headmaster Control Valve Harvest Cycle Operation

Diagnosing Air-Cooled Condensing Units

Freeze Cycle Diagnosis

Procedure to diagnose air-cooled condensing units during the freeze cycle.

Harvest Cycle Diagnosis

Procedure to diagnose air-cooled condensing units during the harvest cycle.

Headmaster Control Valve Failure List

Diagnosing Water-Cooled Condensing Unit Headmaster Valve

Headmaster Control Valve Failure List CVD1476

Refrigerant Charge Verification

Water Regulating Valve

Fan Cycle Control

High Pressure Cutout (HPCO) Control

Low Pressure Cutout (LPCO) Control

QuietQube® Tubing Schematics

Schematics for Q0600C/Q0800C/Q1000C

Tubing schematic for Q0600C, Q0800C, and Q1000C models.

Schematics for Q1400C/QDUALC

Tubing schematic for Q1400C and QDUALC models.

Cycle Times/Ice Production/Pressure Charts

Q0600C/CVD675 Remote Air Cooled Data

Performance data for Q0600C/CVD675 remote air-cooled models.

Q0800C/CVD875 Remote Air Cooled Data

Performance data for Q0800C/CVD875 remote air-cooled models.

Q1000C/CVD1075 Remote Air Cooled Data

Performance data for Q1000C/CVD1075 remote air-cooled models.

SU1000C/Dispenser/CVD1075 Data

Performance data for SU1000C/Servend UC-300/CVD1075 models.

Q1400C/CVD1475 Remote Air Cooled Data

Performance data for Q1400C/CVD1475 remote air-cooled models.

Q1400C/CVD1476 Remote Water Cooled Data

Performance data for Q1400C/CVD1476 remote water-cooled models.

QDUAL/CVD1875 Remote Air Cooled Data

Performance data for QDUAL/CVD1875 remote air-cooled models.

QDUAL/CVD2075 Remote Air Cooled Data

Performance data for QDUAL/CVD2075 remote air-cooled models.

Refrigerant Recovery/Evacuation

Connections for Recovery/Evacuation

Specifies connections required for refrigerant recovery and evacuation.

Recovery/Evacuation Procedures

Step-by-step procedures for refrigerant recovery and evacuation.

Charging Procedures

System Contamination Cleanup

General Cleanup Requirements

Basic requirements for restoring contaminated refrigeration systems to reliable service.

Determining Severity of Contamination

Methods to determine the severity of system contamination.

Contamination Cleanup Chart

Chart correlating symptoms/findings with required cleanup procedures.

Mild System Contamination Cleanup

Steps for cleaning systems with mild contamination.

Severe System Contamination Cleanup

Steps for cleaning systems with severe contamination.

Replacing Pressure Controls Without Refrigerant Discharge

Filter-Driers Information

Liquid Line Filter-Drier Details

Information on Manitowoc liquid line filter-driers and recommended replacement parts.

Suction Line Filter Information

Total System Refrigerant Charge

Refrigerant Oil Information

Refrigerant Definitions

Refrigerant Reuse Policy

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