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Marathon Electric Magna Plus 280-430 Frame - User Manual

Marathon Electric Magna Plus 280-430 Frame
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MAGNAPLUS
®
GENERATOR
280–430 Frame
Installation, Operation,
and Maintenance Manual
Marathon Electric Mfg. Corp.
A Subsidiary of Regal-Beloit Corp.
P.O. Box 8003
Wausau, WI 54402-8003
Phone: (715) 675 3359
Fax: (715) 675 8026
www.marathonelectric.com
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Summary

Safety

Receiving and Storage

Procedures for receiving and storing the generator safely.

Unpacking and Handling

Instructions for unpacking and handling the generator safely.

Storage

Guidelines for storing the generator indoors in a clean, dry area.

Principles of Operation

Voltage Regulation

Explains how the automatic voltage regulator maintains constant generator terminal voltage.

Motor Starting

Discusses the impact of motor starting current on generator voltage and capability.

Parallel Operation

Details suitability and requirements for parallel operation of MagnaPlus generators.

Nonlinear Loading

Explains effects of nonlinear loads on generator performance and potential overheating.

Installation

Preparation for Use

Recommends inspection of bolts, wires, and removal of shipping materials before installation.

Generator Mounting

Details procedures for mounting single and dual bearing generator units.

End Play Testing

Procedures and probable causes for end play issues in generator shaft assembly.

Torsional Vibration

Discusses torsional vibrations and the assembler's responsibility for system compatibility.

Environmental Considerations

Wiring Connections

High (Series) Wye Connection

Wiring diagram and voltage table for high (series) wye connection.

Wye Connections

Wiring diagrams and voltage tables for high (series) and low (parallel) wye connections.

Delta Connections

Wiring diagrams and voltage tables for high (series) and low (parallel) delta connections.

Single Phase Connections

Wiring diagrams and voltage tables for double delta, low zig zag, and high zig zag connections.

Operation

Pre-Start Inspection

Recommended checks before starting the generator for the first time.

Start-Up

Step-by-step procedure for starting the generator set for the first time.

Shutdown Procedure

Recommended practices for shutting down the generator to prolong equipment life.

Maintenance

Drying Windings

Procedures for drying generator windings exposed to moisture.

Space Heaters

Information on using electric heaters to dry the generator.

Forced Air

Method to dry the generator using natural or heated air flow.

Testing

Visual Inspection

Instructions for visually inspecting the generator for any obvious problems.

Constant Excitation Test (12 V Battery Test)

Procedure to test generator voltage with 12V battery applied to exciter field.

Continuity; Resistance Test

How to check generator components using an ohm meter for continuity and resistance.

Insulation Test

Measures insulation integrity using a megger and checks for degradation.

Diode Testing

Procedure to test diodes in the rectifier assembly for shorts or open conditions.

Service

Field Flashing

Procedure to restore residual magnetism to the generator using a 12 volt battery.

Bearing Removal

Detailed steps for removing bearings from generator drive and opposite drive ends.

Bearing Replacement

Instructions for installing new bearings, including heating and seating procedures.

Rectifier Assembly Removal

Steps to remove the rectifier assembly after bearing removal.

Diode Replacement

Procedure for installing replacement diodes on the rectifier assembly heat sink.

Troubleshooting

Generator Produces No Voltage

Checks and remedies for when the generator fails to produce any voltage.

Generator Produces Low Voltage, No Load

Checks and remedies for low voltage output when the generator has no load.

Generator Produces Low Voltage When Load Applied

Checks and remedies for low voltage output when the generator is under load.

Generator Produces Fluctuating Voltage

Checks and remedies for unstable or fluctuating generator voltage.

Generator Produces High Voltage

Checks and remedies for when the generator produces voltage above the rated value.

Generator Builds Voltage From Startup, Then Goes to Low (Residual) Voltage

Troubleshooting steps when generator voltage drops after initial startup.

Generator Is Overheating

Checks and remedies for generator overheating issues.

Generator Produces Mechanical Noise

Troubleshooting steps for mechanical noises emanating from the generator.

Equipment Runs Normally on Utility Power, But Will Not Run on Generator Set

Diagnosing issues when equipment functions on utility power but not the generator.

Specifications

Parts List

Single Bearing Typical Generator Cross Section

Diagram showing parts and their reference numbers for a single bearing generator.

Dual Bearing Typical Generator Cross Section

Diagram showing parts and their reference numbers for a dual bearing generator.

Marathon Electric Magna Plus 280-430 Frame Specifications

General IconGeneral
BrandMarathon Electric
ModelMagna Plus 280-430 Frame
CategoryPortable Generator
LanguageEnglish

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