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Marathon Electric MAGNAMAX - User Manual

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1
MAGNAMAX
GENERATOR
INSTALLATION
OPERATION, AND
MAINTENANCE
MANUAL

Table of Contents

Questions and Answers

Summary

Safety Precautions

General Safety Precautions

Emphasizes safety precautions for installation, operation, and maintenance.

Generator Design and Specifications

Mechanical Design

Details the construction and design aspects of the generator, including the rotor and adapter systems.

Electrical Design Features

Explains electrical features, insulation, voltage regulation, and power factor.

How to Read a Model Number

Guides users on interpreting the generator's model number for identification.

Installation Procedures

Receiving, Unpacking, and Storage

Procedures for receiving, unpacking, and storing the generator.

Preparation and Mounting

Steps to prepare the generator and instructions for mounting single/two-bearing units.

Belt Drive and Environmental Concerns

Guidance on belt drive applications and environmental protection.

Electrical Connections and Wiring

Generator Lead Connections

Details on making electrical connections within the generator's conduit box.

Lead Configuration Diagrams

Wiring diagrams and voltage data for various lead configurations (Wye, Delta, Single Phase).

Paralleling Operations

Paralleling Basics and Requirements

Essential criteria and circuitry for synchronizing generators.

Reactive Load Control

Methods for controlling reactive current between paralleled generators.

Operation and Maintenance

Operation Procedures

Steps for pre-start inspection, startup, voltage adjustment, and field flashing.

Maintenance and Adjustments

General maintenance, air intake, lubrication, and electrical connection checks.

Drying and Cleaning Procedures

Drying Electrical Insulation

Methods to dry generator windings using heaters, ovens, or short circuits.

Cleaning Methods

Procedures for cleaning generator components with various methods.

Disassembly and Reassembly

Component Removal

Detailed steps for removing conduit box, stators, rotors, bearings, and drive discs.

Component Inspection

Procedures for inspecting exciter, PMG, main rotor, brackets, and drive components.

Component Installation

Steps for installing main stator, rotor, PMG, exciter, and conduit box.

Troubleshooting Guide

Introduction and General Checks

Guidance on systematic approach to diagnose and correct malfunctions.

Symptom-Based Troubleshooting

Diagnosing issues like no voltage, low voltage, fluctuating voltage, and shutdown.

Generator Testing Procedures

Visual Inspection and Basic Tests

Performing visual checks and constant excitation (12V battery) tests.

Voltage and Resistance Measurements

Procedures for measuring voltages, resistances, and AC impedance.

Tools and Parts Information

Magnamax Exploded View

Visual representation of generator components for identification.

Special Tools for Service

Lists specialized tools for generator removal and installation.

Storage and Handling

Shipping and Handling Instructions

Guidelines for safely shipping and handling the generator.

Storage Precautions

Recommendations for keeping the generator clean, dry, and lubricated during storage.

Marathon Electric MAGNAMAX Specifications

General IconGeneral
BrandMarathon Electric
ModelMAGNAMAX
CategoryPortable Generator
LanguageEnglish

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