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30 JET 40 (4 CYL)
Mariner 30 JET 40 (4 CYL) User Manual
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MODELS
United States
0C159200 and Above
. . . . . . .
Belgium
9570305 and Above
. . . . . . . . . . .
Canada
0A748269 and Above
. . . . . . . . . . . .
With Serial Numbers
S
E
R
VICE
MANUAL
30 JET 40 (4 CYL)
Printed in U.S.A.

1996, Mercury Marine
90-814676R1 DECEMBER 1996
2
Table of Contents
Important 1
6
Important Information
4
Table of Contents
6
Propeller Information
7
How to Use this Manual
7
General Specifications
8
Propeller Selection
9
Propeller Installation
9
Trim "In" Angle Adjustment
10
Power Trim System (Models with Power Trim)
10
General Information
10
Checking Trim System Fluid Level
11
Trimming (Models with Power Trim)
11
Trimming Outboard "Out" ("Up") Characteristics
11
Trimming Outboard "In" ('Down") Characteristics
11
Trim Tab Adjustment
12
Boat Performance
12
Test Instructions
12
Boat Test Chart (Example)
13
Lubrication Points
14
Ride-Guide Steering Cable and Pivot Points Lubrication
15
Gear Housing Lubrication
16
Salt Water Corrosion - Gear Housing Bearing Carrier and Cover Nut
16
Periodic Inspection
17
Flushing Outboard Cooling System
17
Following Complete Submersion
18
Salt Water Submersion (Special Instructions)
18
Submerged While Running (Special Instructions)
18
Submerged Engine (Fresh Water) (Plus Special Instructions)
18
Out-Of-Season Outboard Storage
19
Out-Of-Season Battery Storage
19
Fuel System and Carburetion
19
How Weather Affects Engine Performance
20
Conditions Affecting Operation
21
Detonation: Causes and Prevention
21
Compression Check
22
Powerhead
22
Painting Procedure
23
Decal Application
24
Electrical and Ignition 2
26
Ignition System
27
Description
27
Checking for Loss Spark
28
Troubleshooting Test Equipment
28
Ignition Troubleshooting (Engines with Black Stator)
29
Ignition Troubleshooting (Engines with Red Stator)
32
Ignition Component Testing
36
Trigger Test
36
Ignition Coil Test
36
Test for Spark
38
Ignition (Key) Switch Test
39
Mercury (Tilt) Stop Switch Test
39
Flywheel Removal and Installation
40
Flywheel Removal
40
Electric Start Model
40
Manual Start Model
40
Flywheel Installation
41
Ignition Components
41
Stator Assembly Removal
41
Black Stator Assembly Installation
43
Red Stator Assembly Installation
44
Trigger Plate Assembly Removal
47
Trigger Plate Assembly Installation
48
Ignition Coil Removal
49
Ignition Coil Installation
49
Switch Box Removal
49
Switch Box Installation
50
Electrical and Ignition 2
52
Battery
53
Precautions
53
Operating Outboard Without Battery
53
Specific Gravity Readings
53
Specific Gravity Cell Comparison Test
54
Electrolyte Level
54
Charging a Discharged Battery
54
Winter Storage of Batteries
55
Battery Charging System
55
Description
55
Battery Charging System Troubleshooting
56
Stator Test (Alternator Coils Only)
56
Voltage Regulator Test
57
Alternator System Test
57
Electric Start Models with Rectifier
57
Manual Start Models - Stator Output Test
57
Electric Start Models with Voltage Regulator/Rectifier
58
Rectifier Test
59
Starter System
60
Starter System Components
60
Description
60
Troubleshooting the Starter Circuit
60
Starter Circuit Troubleshooting Flow Chart
61
Starter Removal and Installation
62
Removal
62
Installation
62
Bosch Starter
63
Disassembly
63
Starter Cleaning, Inspection and Testing
64
Cleaning and Inspection
64
Testing
64
Armature Test for Ground
64
Armature Test for Shorts
64
Checking Positive Brushes and Terminal
65
Testing Negative Brushes for Ground (Bosch)
65
Reassembly
66
Starter Solenoid Test
68
Electrical and Ignition 2
77
Wiring Diagram - Model 30 Jet with 16 Amp Black Stator
78
Wiring Diagram - Model 30 Jet with 16 Amp Red Stator
79
Wiring Diagram - Model 30 Jet Tiller Handle With16 Amp Black Stator
80
Wiring Diagram - Model 30 Jet Tiller Handle With16 Amp Red Stator
81
Wiring Diagram - Model 40 Electric Start with 9 Amp Black Stator
82
Wiring Diagram - Model 40 Electric Start with 16 Amp Black Stator
83
Wiring Diagram - Model 40 Electric Start with 16 Amp Red Stator
84
Wiring Diagram - Model 40 Manual Start with Black Stator
87
Wiring Diagram - Model 40 Manual Start with Red Stator
88
Power Trim Wiring Diagram
89
Commander 2000 Side Mount Remote Control (Power Trim/Tilt Electric Start with Warning Horn) Wiring Diagram
90
Commander 2000 Side Mount Remote Control (Electric Start with Warning Horn) Wiring Diagram
91
Commander 2000 Side Mount Remote Control (Manual) Wiring Diagram
92
Key/Choke Switch Continuity Test (Commander 2000 Side Mount Remote Control)
93
Panel Mount Remote Control Wiring Diagram
94
Remote Key Switch and Warning Horn
95
Fuel System and Carburetion
97
Fuel System (Carburetor)
99
Fuel System (Fuel Pump)
100
Fuel Pump
101
General Information
101
Caused by Anti-Siphon Valves
101
Checking for Restricted Fuel Flow
101
Fuel Pump Description/Operation
101
Testing
101
Troubleshooting Fuel Pump
101
Fuel Pump Removal (Electric Start Model)
102
Fuel Pump Disassembly
103
Fuel Pump Exploded View (Design 1)
104
Cleaning and Inspection
105
Check Valve Reassembly (Design 1)
105
Fuel Pump Installation (Design 1)
106
Fuel Pump Exploded View (Design 2)
107
Cleaning and Inspection
108
Check Valve Reassembly (Design 2)
108
Fuel Pump Installation (Design 2)
108
Carburetion System
109
Fuel System - Troubleshooting
109
Troubleshooting Charts
109
Checking for Restricted Fuel Flow
110
Caused by Anti-Siphon Valves
110
Carburetor Adjustments
110
Initial Starting Adjustment
110
Idle Speed Adjustment
110
Idle Mixture Screw Adjustment
111
Float Adjustment
111
Float Level (WMA7B Carburetor)
111
Float Level and Float Drop Adjustment
111
Float Drop (WMA7B Carburetor Only)
112
Float Drop (WMA9 Carburetor Only)
112
Float Level (WMA9 Carburetor)
112
Main (High Speed) Jet Adjustment
112
Vent Jet
113
High Altitude Jetting
113
Carburetor Jet Orifice Sizes WMA7B
113
Carburetor Jet Orifice Sizes WMA9
113
Enrichment System (Electric Start Models)
114
Enrichener Hose Routed to Carburetor Flanges
114
Enrichener Hose Routed to Balance Tube
114
Enrichener Valve (Manual Operation)
115
Primer System
115
Hose Installation
115
Enrichener Valve Replacement
116
Enrichment Valve Test
116
Fuel Line and Primer Bulb Assembly
117
Maintenance
117
Fuel Line Clamp Removal and Installation
117
Carburetor Disassembly (Top Carburetor)
118
Carburetor Removal (Manual Start Model)
118
Cleaning and Inspection
122
Carburetor Reassembly
123
Carburetor Installation
127
Powerhead
129
General Information
130
Special Tools
130
Specifications
130
Throttle Control Linkage
131
Cylinder Block and Crankcase Assembly
133
End Caps and Exhaust Cover
135
Crankshaft, Pistons and Connecting Rods
137
Powerhead Torque Sequence and Torque Specifications
139
Powerhead Removal from Driveshaft Housing
140
Electric Start Model
140
Manual Start Model
143
Powerhead Disassembly
145
End Cap Disassembly
150
Crankshaft Disassembly
151
Cleaning and Inspection
154
Cylinder Block and Crankcase Cover
154
Cylinder Bore (Cleaning and Inspection)
154
Honing Procedure
154
Cylinder Bore Size
155
Pistons
155
Measuring Piston Roundness
156
Reed Blocks
156
Connecting Rods
157
Cleaning Connecting Rods
159
Crankshaft
159
Ball Bearing
160
Powerhead Reassembly
160
General
160
Crankshaft Reassembly
161
Piston Installation
164
Crankshaft Seal Installation
166
End Cap Reassembly
167
Lower End Cap
167
Upper End Cap
168
Cylinder Block Reassembly
168
Installing Powerhead on Driveshaft Housing
177
MID-Section
179
Swivel Bracket Components
181
Transom Bracket
182
MID-Section
189
Power Trim General Information
190
Description
190
Trimming Characteristics
190
Trimming Outboard "Down
190
Trimming Outboard "Up" ("Out")
190
Trailering Outboard
191
Tilting Outboard up and down Manually
191
Trim "In" Angle Adjustment
191
Power Trim System Components
192
Torque Specifications
192
Quicksilver Lubricants and Service Aids
192
Power Trim Flow Diagrams Design
193
Determine if Problem Is Electrical or
200
Hydraulic
200
Trouble Chart
200
Hydraulic System Troubleshooting
201
Preliminary Checks
201
Leak down Check - Pump and Manifold Assembly
201
Leak down Check - Pilot Valve Assembly
202
Leak down Check - Manual Release
202
Valve
202
Leakage Past Ball and Seat - Piston Assembly
202
Troubleshooting Flow Diagram
203
Troubleshooting Flow Diagram
204
Electrical System Troubleshooting
205
COMMANDER 2000 Side Mount Remote
205
Power Trim System Wiring Diagram
206
Troubleshooting the "Down" Circuit* (When "Up" Circuit Is OK)
207
Troubleshooting the "Up" Circuit* (When "Down" Circuit Is OK)
208
Troubleshooting the "Down" and "Up" Circuits (All Circuits Inoperative)
209
Power Trim System Removal
210
Power Trim System Disassembly
211
Trim Rod Removal
211
Trim Rod Disassembly
212
Trim "Motor" Removal
214
Trim "Motor" Disassembly
214
Reservoir Assembly Removal
215
Oil Pump Removal
216
Manifold Removal
216
Cleaning and Inspection of Trim Rod Components
217
Motor and Electrical Tests/Repair
218
Trim Pump Motor Test
218
Thermal Overload Switch Test
218
Motor Assembled
218
Motor Disassembled
218
Armature Tests
219
Checking and Cleaning Commutator
219
Test for Ground
219
Test for Shorts
219
Power Trim System Reassembly
219
Manifold Installation
219
Oil Pump Installation
220
Trim Motor Reassembly
221
Reservoir Installation
222
Trim Rod Reassembly
224
Trim Rod Installation
225
Bleeding Power Trim Unit
226
Power Trim Unit Installation
226
MID-Section
229
Power Trim General Information
230
Trimming Characteristics
230
Trimming Outboard "Down" ("In")
230
Trimming Outboard "Up" ("Out")
230
Trailering Outboard
231
Tilting Outboard up and down Manually
231
Trim "In" Angle Adjustment
231
Power Trim System Components
232
Torque Specifications
232
Quicksilver Lubricant/Sealant Application Points
232
Power Trim Flow Diagrams Design
233
Design II
234
Design II
235
Design II
236
Design II
237
Design II
238
Troubleshooting
240
Determining if Problem Is Electrical or Hydraulic
240
Trouble Chart
240
Hydraulic System Troubleshooting
241
Preliminary Checks
241
Leak down Check - Pump and Manifold Assembly
241
Leak down Check - Pilot Valve Assembly
242
Leak down Check - Manual Release Valve
242
Leakage Past Ball and Seat - Piston Assembly
242
Troubleshooting Flow Diagram
243
Troubleshooting Flow Diagram
244
Electrical System Troubleshooting
245
COMMANDER 2000 Side Mount Remote
245
Power Trim System Wiring Diagram
246
Troubleshooting the "Down" Circuit* (When "Up" Circuit Is OK)
247
Troubleshooting the "Up" Circuit* (When "Down" Circuit Is OK)
248
Troubleshooting the "Down" and "Up" Circuits (All Circuits Inoperative)
249
Power Trim System Removal
250
Power Trim System Disassembly
251
Trim Rod Removal
251
Trim Rod Disassembly
252
Trim "Motor" Removal
254
Trim Motor Disassembly
254
Reservoir Assembly Removal
255
Oil Pump/Manifold Removal
256
Cleaning and Inspection of Trim Rod Components
257
Motor and Electrical Tests/Repair
258
Motor Assembled
258
Motor Disassembled
258
Thermal Overload Switch Test
258
Trim Pump Motor Test
258
Armature Tests
259
Checking and Cleaning Commutator
259
Test for Ground
259
Test for Shorts
259
Power Trim System Reassembly
259
Manifold/Oil Pump Installation
259
Trim Motor Reassembly
260
Reservoir Installation
262
Trim Rod Reassembly
263
Trim Rod Installation
264
Bleeding Power Trim Unit
265
Power Trim Unit Installation
266
MID-Section
269
Power Trim - General Information
270
Description
270
Trimming Characteristics
270
Trimming Outboard "Down" ("In")
270
Trimming Outboard "Up" ("Out")
270
Trailering Outboard
271
Tilting Outboard up and down Manually
271
Trim "In" Angle Adjustment
271
Special Tools
270
Power Trim System Components
272
Troubleshooting
273
Determining if Problem Is Electrical or Hydraulic
273
Problem Chart
273
Hydraulic System Troubleshooting
274
Preliminary Checks
274
Leak down Check - Pump and Manifold
274
Assembly
275
Leak down Check - Pilot Valve Assembly
275
Leak down Check - Manual Release
275
Valve
275
Leaks Past Ball and Seat - Piston Assembly
275
Troubleshooting Flow Diagram
276
Troubleshooting Flow Diagram
277
Electrical System Troubleshooting
278
Commander 2000 Side Mount Remote Control (Power Trim/Tilt Electric Start with Warning Horn) Wiring Diagram
278
Power Trim System Wiring Diagram
279
Troubleshooting the "Down" Circuit* (When "Up" Circuit Is
280
Troubleshooting the "Up" Circuit* (When "Down" Circuit Is
281
Troubleshooting the "Down" and "Up" Circuits
282
Power Trim System Removal
283
Power Trim System Disassembly
284
Trim Rod Removal
284
Trim Rod Disassembly
285
Trim "Motor" Removal
287
Trim "Motor" Disassembly
287
Reservoir Assembly Removal
287
Manifold Removal
288
Cleaning and Inspection of Trim Rod Components
289
Motor and Electrical Tests/Repair
289
Trim Pump Motor Test
289
Armature Tests
289
Test for Ground
289
Test for Shorts
289
Checking and Cleaning Commutator
290
Power Trim System Reassembly
290
Manifold Installation
290
Trim Motor Reassembly
291
Reservoir Installation
292
Trim Rod Reassembly
293
Trim Rod Installation
294
Purging Power Trim Unit
295
Power Trim Unit Installation
295
MID-Section
299
Special Tools
300
Adjustments
303
Trimming Characteristics
303
Trimming Outboard "Down
303
Trimming Outboard "Up" ("Out")
303
Trailering Outboard
304
Tilting Outboard up and down Manually
304
Trim up
306
Tilt up
308
Maximum Tilt
309
Down Mode
312
Shock Function up
313
Shock Function Return
315
Manual Tilt
318
Theory of Operation
303
Troubleshooting
319
Preliminary Checks
319
Hydraulic System Troubleshooting Flow Chart
320
Hydraulic System Troubleshooting Flow Chart
321
Hydraulic System Troubleshooting Flow Chart
322
Hydraulic System Troubleshooting Flow Chart
323
Troubleshooting the Power Trim Electrical System (Wiring Diagram)
324
Troubleshooting the Power Trim Electrical System
325
Power Trim System Removal
326
Power Trim Disassembly
327
Trim Motor Removal
328
Pump and Components Removal
328
Manifold Removal
329
Shock Rod Removal
329
Shock Rod Disassembly
330
Memory Piston Removal
332
Cleaning/Inspection/Repair
333
Trim Motor Electrical Tests
333
Reassembly
334
O-Ring and Seal Placement
334
O-Ring Sizes
335
O-Ring Description and Sizes
336
Power Trim Reassembly
337
Shock Rod Reassembly
337
Shock Rod Installation
338
Trim Limit Assembly Installation
339
Manual Release Valve Installation
339
Manifold Installation
339
Oil Pump Installation
340
Pressure Operated Assembly Installation 5E-42
341
Reservoir/Motor Installation
341
Bleeding Power Trim Unit
342
Installation of Power Trim System
342
MID-Section
346
Torque Specification
347
Manual Tilt System Components (Design Three)
348
Quicksilver Lubricant/Sealant Application Points
348
Torque Specification
348
Manual Tilt Flow Diagrams Design 1
349
Manual Tilt Flow Diagrams Design 2
354
Manual Tilt Flow Diagrams Design 3
359
Hydraulic System Troubleshooting
364
Troubleshooting Flow Chart
365
Manual Tilt System Removal
367
Manual Tilt System Disassembly
368
Accumulator Removal
368
Shock Rod Removal
369
Shock Rod Disassembly
370
Valve Block Removal
372
Valve Block Disassembly
373
Manual Tilt System Cleaning and Inspection
374
Manual Tilt System Reassembly
374
Valve Block Reassembly
374
Valve Block Installation
376
Shock Rod Reassembly
376
Shock Rod Installation
378
Instructions for Making Retaining Tool
379
Bleeding Manual Tilt System
380
Manual Tilt System Installation
381
MID-Section
384
Special Tools
385
Tilt up
389
Tilt down
391
Slow Tilt down under High Thrust
392
Under Water Strike with Valves Open
395
Shock Function with Valves Closed
397
Shock Function Return
398
Hydraulic System Troubleshooting
400
Manual Tilt System Removal
401
Manual Tilt System Disassembly
402
Accumulator Removal
402
Shock Rod Removal
403
Shock Rod Disassembly
404
Valve Block Removal
406
Memory Piston Removal
406
Valve Block Disassembly
407
Actual O-Ring Sizes
409
O-Ring Description and Sizes
410
Manual Tilt System Cleaning and Inspection
411
Manual Tilt System Reassembly
411
Cam Shaft Reassembly
411
Valve Body Check Reassembly
411
Velocity Valve Reassembly
411
Check Retainer Reassembly
412
Valve Plug Reassembly
412
Valve Block Installation
412
Shock Rod Reassembly
413
Shock Rod Installation and Fluid Filling Procedure
414
Instructions for Making Retaining Tool
415
Bleeding Manual Tilt System
416
Manual Tilt System Installation
418
Manual Release Valve Adjustment
419
Lower Unit
420
Lower Unit
421
Quicksilver Lubricants and Service Aids
422
Special Tools
422
Gear Housing Assembly - Drive Shaft Components
423
Torque Specifications
423
Lubrication/Sealant Application Points
423
Gear Housing Assembly - Propeller Shaft Components
424
Torque Specifications
424
Lubrication/Sealant Application Points
424
Draining and Inspecting Gear Housing Lubricant
425
Trim Tab/Propeller Removal
425
Gear Housing Disassembly
426
Water Pump Removal
427
Bearing Carrier and Propeller Shaft Removal
429
Drive Shaft and Pinion Gear Removal
431
Lubrication Sleeve Removal
432
Forward Gear and Bearing Removal
433
Shift Shaft Removal
433
Drive Shaft Needle Bearing Removal
434
Gear Housing Removal
426
Cleaning and Inspection
434
Gear Housing/Bearing Carrier Castings
434
Bearings
434
Ball/Roller Bearings
434
Needle Bearing
435
Propeller Shaft
435
Forward, Reverse an Pinion Gears
435
Sliding Clutch
436
Cam Follower
436
Water Pump Components
436
Drive Shaft
436
Shift Shaft
437
Gear Housing Reassembly
437
Drive Shaft Needle Bearing Installation
437
Shift Shaft Bushing Reassembly and Installation
437
Lubrication Sleeve Installation
438
Forward Gear and Bearing Reassembly
438
Bearing Carrier Reassembly
439
Forward Gear Race Installation
440
Drive Shaft Reassembly and Installation
440
Checking Pinion Gear Depth
441
Propeller Shaft Reassembly and Installation
441
Bearing Carrier Installation
442
Checking Forward Gear Backlash
444
Water Pump Reassembly and Installation
444
Gear Housing Installation
446
Filling Gear Housing with Lubricant
448
Propeller/Trim Tab Installation
448
Lower Unit
451
Notes
452
Jet Pump Assembly
453
Engine Horsepower Selection
455
Selecting a Boat Best Suited for Jet Power
455
Locate Centerline of the Outboard
456
Outboard Mounting Height
456
Transom Height of the Boat
456
Checking for Cavitation
457
Water Testing
457
Shift Cable Installation
458
Impeller Removal and Installation
459
Lubricating the Drive Shaft Bearing
459
Impeller Clearance Adjustment
461
Steering Pull Adjustment
461
Worn (Dull) Impeller
461
Jet Drive Removal and Installation
462
Liner Replacement
462
Bearing Carrier Removal and Installation
463
Water Pump Removal and Installation
463
Bearing Carrier Disassembly
464
Bearing Carrier Reassembly
464
Installing Lower Seals
464
Installing Upper Seals
465
Installing Drive Shaft Ball Bearing
465
Installing Drive Shaft
465
Jet Drive Tiller Handle Adaptor Kit
467
Installation Instructions
467
Shift Cable Adjustment
470
Outboard Motor Installation/ Attachments
472
Lifting Outboard
473
Optional Outboard Mounting Kit
475
Locate Centerline of Boat Transom
473
19608A-3 Ride Guide Steering Attaching Kit Installation - Steering Cable Routed for Starboard Entry into Outboard Tilt Tube
476
19609A2) Installation
476
Component Removal - Tiller Handle Models
476
Installing Ride Guide Cable to Outboard Tilt Tube
476
Steering Bracket Installation - Tiller Handle Models
476
Installing Steering Link Rod
477
19609A-2 Ride Guide Steering Attaching Kit Installation - Steering Cable Routed for Port Entry into Outboard Tilt Tube
478
Tilt Tube Reversal
478
Installing Ride Guide Cable to Outboard Tilt Tube
478
Installing Steering Link Rod
479
Maintenance Instructions
479
Installation Requirements
480
Single Cable - Dual Outboard Ride Guide Steering Kit (P/N 97933A4) Installation
480
Installing Steering Link Rod
481
Steering Cable Installation - Cable Routed
481
Installing Steering Cable
482
Steering Cable Installation - Cable Routed down Port Side of Boat to Starboard Outboard
482
Tilt Tube Reversal
482
Installing Steering Link Rod
483
Steering Coupler Assembly
484
Steering Coupler Installation
485
Maintenance Instructions
486
Ride-Guide Steering Attachment Extension Couplers
486
Trim Tab Adjustment
486
Dual Outboard
486
Transom Mounted Ride Guide Attaching Kit Installation (73770A1)
487
Attaching Kit Installation
487
Clevis Attaching Kit Installation (P/N 70599A4)
488
Installation Instructions
488
Maintenance Instructions
489
Steering Cable Installation
490
Maintenance Instructions
490
Selecting Steering Cable and Remote Control Cables
491
Remote Control Installation
491
Shift Cable Installation and Adjustment to Engine
491
Throttle Cable Installation and Adjustment to Engine
492
Connecting Remote Control Wiring Harness to Engine Wiring Harness (Electric Start Models)
493
Power Trim Wiring Connections (Models so Equipped)
494
Battery Connections
494
Connecting Remote Control Stop Switch Wiring to Engine Wiring (Manual Start Models)
495
Tiller Handle Components
498
Quicksilver Lubricants and Service Aids
498
Torque Specifications
498
Tiller Handle Throttle Cable Replacement
499
Tiller Handle Installation
502
Shift Link Rod Installation
503
Throttle Cable Installation
503
Lanyard Stop Switch Wiring
505
Neutral Start Switch Wiring
506
Battery Connections
507
Co-Pilot Installation Instructions
508
Shift Interlock Adjustment
509
Rewind Starter Components
512
Quicksilver Lubricants and Service Aids
512
Torque Specifications
512
Rewind Starter Disassembly
513
Cleaning and Inspection
514
Rewind Starter Reassembly
515
Installing New Rewind Spring
515
Installing Used Rewind Spring
515
Rope Installation
516
Adjusting Rewind Spring Tension
518
Oil Injection System
520
Oil Injection System
521
Oil Injection Components
522
Operation of the Oil Injection System
522
Oil Injection Flow System
523
Pump Drive Assembly
524
Pump Drive System
524
Oil Pump to Powerhead Assembly
525
Torque Specifications
525
Quicksilver Lubrication/Sealant Application Points
525
Set up Instructions for Oil Injection System
526
Filling the Oil Injection System with Oil
526
Bleeding Air from Oil Injection System
526
Bleeding Air from Oil Pump Inlet Hose
526
Bleeding Air from Oil Pump Outlet Hose
526
Operation of the Oil Injection System
527
Check Operation of the Oil Injection System (Engine Running)
527
Required Side Mount Remote Control or Ignition Key Switch Assembly to be Used with Engines Equipped with Oil Injection
527
Boats Equipped with a Side Mount Remote Control
527
Boats Equipped with Panel or Console Mount Remote Control
527
Oil Injection System Troubleshooting Chart
528
Troubleshooting Chart
528
Troubleshooting the Oil Injection System
528
Installing Drive Gear (for Oil Injection Pump) Onto Crankshaft
529
Oil Pump Volume (Flow) Test
529
Oil Warning Module
530
Removal
530
Installation
531
Engine Mounted Oil Reservoir
531
Removal
531
Installation
532
4
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Mariner 30 JET 40 (4 CYL) Specifications
General
Brand
Mariner
Model
30 JET 40 (4 CYL)
Category
Outboard Motor
Language
English
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