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Mariner 25 HP Service Manual

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20
25
HP
MODELS
n
3
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Mariner 25 HP Specifications

General IconGeneral
Horsepower25 HP
Engine Type2-Stroke
Cylinders2
StartingManual or Electric
Gear Ratio2.08:1
Full Throttle RPM5000-5500
Fuel InductionCarburetor
Shaft Length15 in / 20 in
Weight52 kg (114 lbs)

Summary

Specifications

Motor Installation

LIFT HANDLE

Instructions for lifting and carrying the motor.

TRANSOM HEIGHT

Proper transom height for optimal boating performance.

MOUNTING MOTOR ON TRANSOM

Securing the motor to the boat transom.

TILTING MOTOR

Manually tilting the motor for various positions.

Tilt Pin (Angle) Adjustment

Adjusting tilt angle for performance and handling.

Motor Installation (Continued)

Trim Tab Adjustment

Adjusting trim tab to offset steering pull.

BATTERY AND ELECTRICAL ACCESSORIES

Guidelines for battery and accessory installation.

MOUNTING FUEL TANK AND CONNECTING FUEL LINES

Proper installation of fuel tank and lines.

Propellers

PROPELLER SELECTION

Choosing the right propeller for performance.

PROPELLER REPAIR

Information on repairing damaged propellers.

PROPELLER INSTALLATION

Step-by-step guide for installing a propeller.

PROPELLER REMOVAL

Procedures for safely removing a propeller.

Conditions Affecting Operation

WEIGHT DISTRIBUTION

How weight placement affects boat performance.

BOTTOM OF BOAT

Maintaining optimal hull condition for speed.

Fuel Recommendations

FIRE AND EXPLOSION HAZARD

Warnings about fuel system safety and leak hazards.

OIL RECOMMENDATIONS

Guidance on using correct outboard oil.

MOTOR BREAK-IN PROCEDURE

Steps for breaking in a new motor.

Motor Controls

PRIMER/FAST IDLE KNOB

Function and operation of the primer/fast idle knob.

TILLER HANDLE

Steering, shifting, and speed control with the tiller.

SHIFTING POSITIONS

Explains Neutral, Forward, and Reverse gear positions.

THROTTLE FRICTION KNOB

Adjusting friction to hold throttle position.

TILLER HANDLE MOUNTED ELECTRIC START BUTTON

Button for starting the electric start models.

STOP BUTTON

Button to shut off the motor.

EMERGENCY STOP SWITCH

Safety switch for emergency engine shutdown.

WATER PUMP OPERATION

How to check water pump function.

Operation Models with Tiller Handle

BEFORE STARTING

Pre-start checks for tiller handle models.

STARTING

Procedures for starting tiller handle models.

AFTER STARTING

Post-start adjustments for tiller handle models.

Water Pump Operation (Thermostat)

Specifics on water pump operation with a thermostat.

Operation Models with Tiller Handle (Continued)

SHIFTING GEARS

How to shift gears using the tiller handle.

STOPPING

Procedures for stopping the motor.

SHALLOW WATER TROLL TILLER HANDLE MODELS ONLY

ENGAGING SHALLOW WATER TROLL

How to engage the shallow water troll feature.

DISENGAGING SHALLOW WATER TROLL

How to disengage the shallow water troll feature.

Quicksilver Side Mount Remote Control Components

Neutral Lock Bar

Prevents accidental shift/throttle engagement.

Control Handle

Controls forward, reverse, and engine speed.

Ignition/Choke Switch

Controls engine power and choke.

RUN-OFF Toggle Switch

Turns engine on and off.

Emergency Stop Switch

Safety switch for emergency engine shutdown.

FAST IDLE LEVER

Assists engine starting by advancing throttle.

THROTTLE FRICTION Adjustment Knob

Adjusts friction to hold throttle position.

Tachometer Receptacle

Connection for tachometer wiring.

OPERATION-MANUAL START MODELS WITH REMOTE CONTROL

OPERATION-MANUAL START MODELS WITH REMOTE CONTROL (CONTINUED)

BEFORE STARTING

Pre-start checks for manual remote start.

STARTING

Starting procedures for manual remote start.

AFTER STARTING

Post-start adjustments for manual remote start.

THROTTLE/SHIFTING GEARS

Shifting gears with remote control.

STOPPING

Procedures for stopping the motor.

OPERATION-ELECTRIC START MODELS WITH REMOTE CONTROL

OPERATION ELECTRIC START MODELS WITH REMOTE CONTROL (CONTINUED)

BEFORE STARTING

Pre-start checks for electric remote start.

STARTING COLD MOTOR

Starting a cold engine with electric remote start.

STARTING WARM MOTOR

Starting a warm engine with electric remote start.

THROTTLE/SHIFTING GEARS

Shifting gears with electric remote control.

STOPPING

Procedures for stopping the motor.

EMERGENCY OPERATION

Starting with Spare Rope

How to start the motor using a spare rope.

COWL REMOVAL and INSTALLATION

REMOVAL

Steps to remove the motor cowl.

INSTALLATION

Steps to install the motor cowl.

LUBRICATION GUIDE

Lubrication Schedule

Table detailing lubrication points and frequencies.

GEAR HOUSING LUBRICATION

CAUTION (Gear Housing)

Warnings regarding gear housing inspection and lubrication.

IMPORTANT (Gear Housing)

Important notes on using correct gear lubricant.

INSPECTION AND MAINTENANCE

General Inspection and Maintenance

General inspection and maintenance tasks.

FLUSHING MOTOR COOLING SYSTEM

CAUTION (Flushing)

Safety precautions for flushing the cooling system.

IGNITION MAINTENANCE

CAUTION (Ignition)

Warnings about working on the ignition system.

SPARK PLUGS

How to inspect, clean, and replace spark plugs.

CLEANING FUEL FILTERS

WARNING (Fuel Filters)

Safety warning for cleaning fuel filters.

FUEL RESERVE

CARBURETOR ADJUSTMENTS

Carburetor Adjustment Procedures

Procedures for adjusting the carburetor.

LOW SPEED MIXTURE

Setting the low-speed fuel mixture.

TRAILERING BOAT/MOTOR

CAUTION (Trailering)

Safety warning for trailering the boat and motor.

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