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Mars Comfort-Aire Century HE Series User Manual

Mars Comfort-Aire Century HE Series
60 pages
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Installation, Operation
and Maintenance
HEH/HEV Series
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Mars Comfort-Aire Century HE Series Specifications

General IconGeneral
BrandMars
ModelComfort-Aire Century HE Series
CategoryAir Conditioner
LanguageEnglish

Summary

Model Nomenclature

General Information

Safety

Provides warnings and cautions regarding unit operation, handling, and installation safety.

Pre-Installation

Details essential steps and checks required before commencing unit installation.

Horizontal Installation

Horizontal Unit Location

Guidance on selecting appropriate indoor locations for horizontal units for service access.

Mounting Horizontal Units

Instructions for safely mounting horizontal units using provided hanger brackets.

Condensate Piping - Horizontal Units

Procedures for correctly installing and pitching condensate drain lines for horizontal units.

Duct System Installation

Guidelines for designing and installing ductwork for optimal unit airflow and performance.

Installation of Supply and Return Piping

Key guidelines for installing supply and return piping, including valve and strainer placement.

Field Conversion of Air Discharge

Side to Back Discharge Conversion

Step-by-step instructions for converting the air discharge from side to back.

Back to Side Discharge Conversion

Instructions for converting the air discharge from back to side.

Left vs. Right Return

Notes on the impossibility of field converting return air configurations due to piping.

Vertical Installation

Vertical Unit Location

Guidance on selecting appropriate mechanical room or closet locations for vertical units.

Sound Attenuation for Vertical Units

Methods for controlling sound, including unit placement and isolation pads.

Condensate Piping for Vertical Units

Instructions for installing condensate lines for vertical units, noting internal traps.

Piping Installation

Installation of Supply and Return Piping

Guidelines for supply/return piping, insulation, torque, and hose kit usage.

vFlow® Heat Pump Applications Overview

vFlow® Configurations

Details on different vFlow configurations: modulating valves and variable speed pumps.

Typical Closed-Loop Application

Diagram illustrating a closed-loop application with an internal variable pump.

Typical Open Loop Application

Diagram illustrating an open-loop application with an internal modulating valve.

Water-Loop Heat Pump Applications

Commercial Water Loop Applications

Considerations for commercial systems, including air elimination and piping insulation.

Low Water Temperature Cutout Setting - DXM2 Control

Setting the DXM2 control's low water temperature limit for antifreeze systems.

Ground-Loop Heat Pump Applications

Pre-Installation

Steps for marking and installing ground loops before construction begins.

Piping Installation

Guidance on selecting appropriate materials and fittings for closed-loop ground source systems.

Antifreeze

Recommendations for antifreeze type and concentration based on expected loop temperatures.

Ground-Water Heat Pump Applications

Open Loop - Ground Water Systems

Description and illustration of open loop piping, including valve and material recommendations.

Water Quality Standards

Guidelines for assessing water quality to prevent scaling, corrosion, and clogging.

Expansion Tank and Pump

Recommendations for sizing and selecting expansion tanks and pumps for system stability.

Water Control Valve

Guidance on selecting and installing water control valves to prevent mineral precipitation.

Electrical - Line Voltage

General Line Voltage Wiring

Ensuring available power matches unit specifications and compliance with electrical codes.

Transformer

Instructions for rewiring the transformer for 230V supply on 208/230V units.

Electrical - Power & Low Voltage Wiring

Power Connection

Details on connecting incoming line voltage wires to the unit's L side.

ELECTRICAL - LOW VOLTAGE WIRING

Thermostat Connections

Wiring the thermostat to the DXM2 control board for unit operation.

Low Water Temperature Cutout Selection

Field selection of low water temperature limit for the DXM2 control via jumper.

Accessory Connections

Details on connecting accessory devices via terminals on the DXM2 control.

Electrical - Low Voltage Wiring for non-vFlow® Units Using External Motorized Water Valve

Electrical - Thermostat Wiring

Thermostat Installation

Proper placement and mounting of thermostats for accurate temperature measurement.

Blower Performance Data

HE Standard Unit - No Reheat

Table detailing blower performance including ESP, fan motor, and airflow settings.

ECM Blower Control

Special Note for AHRI Testing

Guidance on adjusting CFM settings to achieve rated airflow for AHRI testing.

Typical Wiring Diagram - Single Phase Unit

LEGEND

Key for understanding symbols used in the single-phase wiring diagram.

NOTES:

Important notes and compliance information related to the wiring diagram.

Typical Wiring Diagram - Three Phase Unit

LEGEND

Key for understanding symbols used in the three-phase wiring diagram.

NOTES:

Important notes and compliance information related to the wiring diagram.

Typical Wiring Diagram - 460 Volt Unit

LEGEND

Key for understanding symbols used in the 460 volt wiring diagram.

NOTES:

Important notes and compliance information related to the wiring diagram.

DXM2 Controls

DIP Switches

Configuration settings for DXM2 control via DIP packages and switches.

DXM2 Control Start-up Operation

Details on the control's sequence of operation and safety checks during start-up.

Thermostat Compatibility

Information on compatible thermostats and anticipated signal behavior.

Thermostat Signals

Explanation of thermostat signal inputs and their recognition times.

DXM2 Layout and Connections

Terminal Connections

Identification and purpose of various terminal blocks on the DXM2 control board.

Jumpers and Switches

Location and function of jumpers (JW1, JW3) and DIP switches (S1-S3) on the DXM2.

Relays and Control Outputs

Details on accessory relays, compressor relay, and electric heat connections.

Configuration Notes

Notes regarding modulating valve/pump configuration and mounting hardware.

Unit Starting and Operating Conditions

Operating Limits

Defines the environmental and water temperature limits for proper unit operation.

Commissioning Conditions

Specifies initial start-up conditions for bringing spaces to occupancy temperatures.

Piping System Cleaning and Flushing

Internal Modulating Motorized Valve Positions

Illustrations showing the open and closed positions of internal modulating valves.

Unit and System Checkout

UNIT CHECKOUT

Pre-power checks for unit electrical, fan, water, and control system integrity.

SYSTEM CHECKOUT

Pre-operation checks for system water temperature, pH, flushing, and controls.

Unit Start-up Procedure

Unit Operating Conditions

Table 10: HE Coax Water Pressure Drop

Data table showing water pressure drop across the heat exchanger at various flow rates.

Table 11: HE Series Typical Unit Operating Pressures and Temperatures (60Hz – I-P Units)

Table of operating pressures and temperatures for HE Series units.

Table 12: Water Temperature Change Through Heat Exchanger

Data on expected water temperature changes across the heat exchanger for different loops.

Preventive Maintenance

Water Coil Maintenance

Schedule and procedures for cleaning water coils to maintain performance.

Hot Water Generator Coils

Maintenance considerations for HWG coils, especially in hard water conditions.

Filters

Importance of clean filters and recommended inspection and replacement frequency.

Condensate Drain

Procedures for cleaning condensate pans and drains to prevent issues.

Compressor

Recommendation for annual amperage checks to ensure compressor health.

Fan Motors

Guidance on fan motor lubrication and performance checks.

Air Coil

Instructions for cleaning air coils to maintain maximum performance.

Cabinet

Advice on preventing cabinet corrosion from water contact.

Refrigerant System

Guidelines for servicing the refrigerant circuit while maintaining sealed integrity.

Troubleshooting

General

Preliminary checks and inspection steps before using troubleshooting charts.

DXM2 Board

General guidelines for troubleshooting the DXM2 control board by verifying inputs/outputs.

Field Inputs

Methods for verifying thermostat inputs and communication status with the DXM2.

Sensor Inputs

Checking sensor inputs, including continuity and thermistor resistance measurements.

Outputs

Verifying DXM2 outputs like compressor relays, alarm relays, and electric heat controls.

Test Mode

Procedure for entering the DXM2's 20-minute test mode for diagnostics.

DXM2 Troubleshooting Process Flowchart/Functional Troubleshooting Chart

Advanced Diagnostics

Utilizing communicating thermostats or diagnostic tools for detailed DXM2 information.

DXM2 Process Flow Chart

DXM2 Functional Troubleshooting Flow Chart

A flowchart for diagnosing suspected problems using DXM2 fault recognition features.

Functional Troubleshooting

HEATING CYCLE ANALYSIS -

Diagram and guidance for analyzing the heating cycle performance.

COOLING CYCLE ANALYSIS -

Diagram and guidance for analyzing the cooling cycle performance.

LIMITED EXPRESS WARRANTY

Warranty Terms and Conditions

Details on warranty coverage, exceptions, and conditions for validity.

Warranty Process and Limitations

Information on warranty duration, remedies, liability limitations, and service procedures.

Revision History

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