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Mars Comfort-Aire Century VCD-SA Series User Manual

Mars Comfort-Aire Century VCD-SA Series
224 pages
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Service Manual - VCDxxSA
VCD-SA Series
Air-Handler Air Conditioners
Model
VCD24, 30, 36, 48, 60 SA Series
Service Manual
517.787.2100 • www.marsdelivers.com

Table of Contents

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Mars Comfort-Aire Century VCD-SA Series Specifications

General IconGeneral
BrandMars
ModelComfort-Aire Century VCD-SA Series
CategoryAir Conditioner
LanguageEnglish

Summary

Service Manual VCD-SA Series

Safety Precautions

Precautions

General guidelines for safe operation, installation, and maintenance to prevent injury or damage.

Information Servicing for Flammable Materials

Procedures and checks for servicing systems containing flammable refrigerants.

Model Reference and External Appearance

Model Reference

Table detailing indoor and outdoor unit model numbers and their specifications.

External Appearance

Visual identification of indoor (Air handler) and outdoor units.

Indoor Unit-Air Handler

Features

Highlights key features like multi-position installation and automatic airflow adjustment.

Dimensional Drawings

Provides detailed dimensions for different capacity models of the indoor unit.

Part Names

Identifies major components within the indoor unit assembly.

Service Place

Specifies required clearance around the indoor unit for servicing.

Accessories

Lists and describes accessories included with the indoor unit.

Fan Performance

Graphs showing airflow rate versus external static pressure for different fan speeds.

Noise Criterion Curves

Presents noise levels at different frequencies for various models.

Electrical Characteristics

Details electrical specifications like power, fuse, and wire sizes for each model.

Electrical Wiring Diagrams

Provides wiring diagrams and abbreviations for the indoor unit.

Outdoor Unit Information

Dimensional Drawings

Provides dimensional drawings for various outdoor unit panel plates.

Service Place

Specifies required clearances for outdoor unit installation.

Capacity Correction Factor for Height Difference

Tables for adjusting capacity based on pipe length and elevation difference.

Noise Criterion Curves

Graphs illustrating noise levels at different frequencies for outdoor units.

Refrigerant Cycle Diagrams

Illustrates refrigerant flow and provides pipe sizing and additional refrigerant data.

Electrical Wiring Diagrams

Details wiring diagrams and PCB layouts for outdoor units.

Installation Procedures

Installation Overview

Step-by-step visual guide to the overall installation process.

Location Selection

Guidelines for choosing an appropriate installation location for outdoor units.

Indoor Unit Installation

Instructions for installing the indoor air handler unit, including orientation and wiring.

Outdoor Unit Installation

Guidance on installing the outdoor unit, including service space and bolt pitch.

Drainage Pipe Installation

Steps and considerations for proper drainage pipe installation.

Refrigerant Pipe Installation

Instructions for installing refrigerant pipes, including length, drop height, and flaring.

Vacuum Drying and Leakage Checking

Procedures for vacuum drying and performing leakage tests on the system.

Additional Refrigerant Charge

Guidance on calculating and adding refrigerant after installation.

Engineering of Insulation

Instructions for insulating refrigerant and drainage pipes.

Engineering of Electrical Wiring

Details on electrical wiring installation and connection methods.

Test Operation

Steps for confirming proper installation and performing initial unit tests.

Maintenance Procedures

First Time Installation Check

Checks to perform after initial installation to ensure proper operation.

Refrigerant Recharge

Procedure for adding refrigerant to the system after maintenance or installation.

Re-Installation

Steps for collecting refrigerant before re-installing or moving the unit.

Product Features

Display Function

Explains the meaning and priority of various indicators on the unit's display.

Safety Features

Details safety mechanisms like compressor delay, shutoff, and sensor redundancy.

Basic Functions

Describes fundamental operations like fan modes, cooling, heating, and auto modes.

Remote Controller Functions

Explains the buttons and LCD screen of the wired remote controller.

Troubleshooting Guide

Safety Caution for Troubleshooting

Important safety warnings before performing troubleshooting procedures.

General Troubleshooting - Error Display

Lists error codes displayed by the indoor unit and their corresponding solutions.

Outdoor Unit Point Check Function

Explains how to use the check switch to display unit status and codes.

Information Inquiry

Details on how to enter engineer mode and query various parameters.

Error Diagnosis Without Error Code

Troubleshooting steps for common problems without specific error codes.

Quick Maintenance by Error Code

Table indicating parts to replace based on specific error codes.

Troubleshooting by Error Code

Detailed diagnosis and solutions for various error codes (EH, EC, PC, etc.).

Check Procedures

Steps for checking components like temperature sensors and compressors.

Indoor Unit Disassembly

Electrical Parts

Procedure for disassembling electrical components of the indoor unit.

Fan Motor and Fan

Steps for removing the fan motor and fan assembly from the indoor unit.

Evaporator

Procedure for disassembling the evaporator and water collector assembly.

Electric Auxiliary Heat Module (Optional)

Instructions for disassembling the optional electric auxiliary heat module.

Outdoor Unit Disassembly

Outdoor Unit Table

Table listing outdoor unit models, panel plates, and corresponding PCB boards.

Disassembly of Panel Plates (X430, D30, E30)

Step-by-step guide to removing panel plates from different outdoor unit models.

Fan Assembly and Motor

Procedure for removing the fan assembly and fan motor from the outdoor unit.

Sound Blanket

Instructions for removing the sound blanket from the outdoor unit.

Four-way Valve

Procedure for removing the four-way valve assembly for heat pump models.

Compressor Removal

Detailed steps for safely removing the compressor from the outdoor unit.

Appendix

Temperature Sensor Resistance Value Table

Resistance values for temperature sensors T1, T2, T3, and T4 at various temperatures.

Temperature Sensor Resistance Value Table for TP

Resistance values for temperature sensor TP at various temperatures.

Pressure On Service Port

Pressure charts for R410A cooling and heating modes.

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