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Martin Yale 959 User Manual

Martin Yale 959
16 pages
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Model 959 Paper Folder
Installation, Operation, & Maintenance Instructions
Table of Contents
1.0 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . Page 2
2.0 Basic Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
3.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
4.0 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
5.0 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
6.0 Troubleshooting Guide . . . . . . . . . . . . . . . . . Page 7
Reference Illustrations. . . . . . . . . . . . . . . . . . . . . Page 9
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10-11
Parts Diagrams. . . . . . . . . . . . . . . . . . . . . . . Page 12-13
Quick Reference Part Numbers. . . . . . . . . . . . . Page 14
Wire Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15
Specifications
Feed Rate . . . . . . . . . . . . . . . . . .18,000 pcs. per hour*
Types of Folds . . . . . .Letter, Single, Z, Double Parallel
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .French, Baronial
Feeding Method . . . . . . . . . . . . . . . . . . .Bottom Friction
Lightest Paper . . . . . . . . . . . . . . . . . . . .9# (Onionskin)
Heaviest Paper . . . . . . . . . . . . . . . . . . . . .110# (Bristol)
Max. Paper Size . . . .20” x 14 1/16” (66.04 x 35.72cm)
Min. Paper Size . . . . . . . . .2” x 3 1/4” (5.08 x 8.26 cm)
Max. Fold Length
First Fold . . . . . . . . . . . . . . . . . . . . . . .13" (33.02cm)
Second Fold . . . . . . . . . . . . . . . . . . . . .13" (33.02cm)
Min. Fold Length
First Fold . . . . . . . . . . . . . . . . . . . . . .1 1/2" (3.81cm)
Second Fold . . . . . . . . . . . . . . . . . . . .1 1/2" (3.81cm)
Fold Stapled Sets . . . . . . . . . . . . . . . . . .Max. 3 Sheets
Electrical Specifications . . . . . .115V 60 HZ (3.5 Amps)
UL/CSA Approved . . . . . . . . . . . . . . . . . . . . . . . . . .Yes
Dimensions . . . . . . . . . . . . . . . . . . . . . . .24" x 15" x 16"
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . .115 lbs.
* 8 1/2 x 11 sheet of paper
Introduction
Thank you for selecting the Martin Yale Model 959 Folder. Your folder and all the components were 100% tested at our factory.
We folded, perforated, and scored paper, performing over 100 individual functional checks on this folder.
Please read and understand this manual completely before attempting to operate the folder. This will prevent most common prob-
lems and eliminate operator-associated errors. Most performance related problems are due to inexperience with the wide range of
machine adjustments which are available to you. Understanding these instructions is vital to years of excellent performance by a
time-tested machine.
WARNING! This machine contains moving parts. Never connect power to the machine until you are
ready to set up and operate the folder. During setup, operation, and maintenance keep hands, hair,
loose clothing, and jewelry away from all moving parts. Serious bodily injury could result. Service,
or disassembly of side covers should only be attempted with the power disconnected and locked
out. The AC outlet must be nearby and not blocked.
Serial No.
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Martin Yale 959 Specifications

General IconGeneral
BrandMartin Yale
Model959
CategoryPrinter Accessories
LanguageEnglish

Summary

Getting Started

Introduction to the Model 959 Folder

Welcome and overview of the folder's capabilities and testing.

Essential Safety Precautions

Critical warnings about moving parts, power, and personal safety.

Machine Overview and Setup

Parts Nomenclature

Detailed list and identification of all machine parts and accessories.

Basic Setup and Installation

Step-by-step guide for initial assembly and setup.

Operation Procedures

Adjusting the Retarder

Proper adjustment of the retarder for sheet feeding.

Folding Techniques

Methods for single, double, and pre-folded sheet folding.

Folding Stapled Sets

Guidelines for folding stapled sets, including limitations.

Loading Paper and Speed Control

Loading paper stacks and operating speed control.

Maintenance and Adjustments

Rubber Folding Roller Care

Instructions for cleaning folding rollers to maintain performance.

Lubrication and Feed Tire Cleaning

Lubricating moving parts and cleaning the feed tire.

Angular Control Adjustment

Adjusting roller alignment for parallel folding.

Folder Belt Tension

Procedure for checking and adjusting belt tension.

Paper Guide Adjustment

Adjusting paper guides for accurate feeding.

Troubleshooting

Machine Not Running or Slow

Diagnosing issues with power, circuit breakers, or loose wiring.

Paper Feeding Problems

Resolving issues like paper not feeding or double sheeting.

Fold Length and Quality Issues

Addressing variations in fold length and crooked folds.

Paper Jams, Tears, and Wrinkles

Solutions for paper jams, tears, wrinkles, and marks on paper.

Perforating, Slitting, Scoring Issues

Troubleshooting problems with cutting wheels and alignment.

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