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Marzocchi MXC+ECC Air User Manual

Marzocchi MXC+ECC Air
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MXC
+
ECC
Air
INSTRUCTIONS
GENERAL RULES
1. Where specified, assemble and disas-
semble the shock absorption system us-
ing the M
ARZOCCHI
special tools only.
2. On reassembling the suspension system,
always use new seals.
3. Clean all metal parts with a special,
preferably biodegradable solvent, such
as trichloroethane or trichloroethylene.
4. Before reassembling, lubricate all parts
in contact with each other using silicone
fat spray or a specific oil for seals.
5. Always grease the lip seal rings before
reassembling.
6. Use wrenches with metric size only.
Wrenches with inch size might damage
the fastening devices even when their
size is similar to that of the wrenches in
metric size.
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Marzocchi MXC+ECC Air Specifications

General IconGeneral
BrandMarzocchi
ModelMXC+ECC Air
CategoryBicycle Accessories
LanguageEnglish

Summary

INSTRUCTIONS

GENERAL RULES

Key guidelines for assembly, maintenance, and usage of Marzocchi forks.

FAILURES, CAUSES AND REMEDIES

RECOMMENDATIONS FOR MAINTENANCE

INSTALLATION GUIDELINES

Precautions and steps for safely installing the fork on a bicycle.

DISC BRAKE SYSTEM ASSEMBLY

Instructions for assembling the disc brake system and caliper.

ADJUSTMENTS

FORK LEG PRESSURIZATION

Procedure for setting compression damping using air pressure.

REBOUND LIMITER

How to lock fork leg rebound for uphill riding.

REBOUND ADJUSTMENT VIA INNER PUMPING ROD

Detailed steps to adjust rebound damping using the inner pumping rod.

DISASSEMBLY

STANCHION TUBE CAP

Procedure for removing the stanchion tube cap and rebound limiting knob.

HYDRAULIC CARTRIDGE CHANGE AND PUMPING ROD CHANGE

Steps to replace the hydraulic cartridge and pumping rod in the fork legs.

SEAL ASSEMBLY AND PILOT BUSHING CHANGE

Instructions for replacing fork seals and pilot bushings within the sliders.

PUMPING ROD CHANGE

How to replace the pumping rod, foot buffer, and seal ring.

VALVE ASSEMBLY CHANGE

Procedure to check and replace the valve assembly in the stanchion tube.

REPLACING AIR VALVE

Steps for removing and reinstalling the air valve and its O-ring.

PILOT BUSHING AND SEAL ASSEMBLY

Procedure for inserting and seating the pilot bushing and oil seal.

VALVE AND PUMPING ROD ASSEMBLY

Reassembling the valve components, pumping rod, seal ring, and rebound spring.

CROWN AND STANCHIONS ASSEMBLY

Fitting the crown and stanchions assembly into the sliders with dust seals.

HYDRAULIC CARTRIDGE RE-ASSEMBLY

Reassembling the hydraulic cartridge, rebound spring, and washer into the left leg.

CAP AND CHECK NUT INSTALLATION (Left Leg)

Installing the cap and locking the check nut on the hydraulic cartridge end.

CAP INSTALLATION

Procedure for fitting and tightening the stanchion tube caps.

REBOUND LIMITING KNOB SETTING

Setting and tightening the rebound limiting knob on the adjuster.

SPECIFIC MARZOCCHI TOOLS

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