2.2.7 Power takeoff safety .............................................2-16
2.2.8 Exhaust warning ................................................2-17
2.2.9 Flying debris ...................................................2-17
2.3 Travel on public roads .............................................2-18
2.4 Maintenance ......................................................2-20
2.4.1 General maintenance information ....................................2-20
2.4.2 Fire prevention and first aid ........................................2-21
2.4.3 High pressure leaks ..............................................2-22
2.4.4 Engine safety ..................................................2-23
2.4.5 Fuel safety ....................................................2-24
2.4.6 Battery safety ..................................................2-25
2.4.7 Tire safety .....................................................2-25
2.4.8 Replacement parts ..............................................2-26
3 Engine ...................................................................3-1
3.1 Component access .................................................3-3
3.1.1 Opening the engine cover ..........................................3-3
3.2 Radiator ...........................................................3-4
3.2.1 Removing the radiator .............................................3-4
3.3 Removing the engine ...............................................3-6
3.4 Installing the engine ..............................................3-10
3.5 Fuel tank .........................................................3-11
3.5.1 Removing the fuel tank ...........................................3-11
3.6 Electronic diagnostic tool ..........................................3-14
3.6.1 Engine service tool software license .................................3-14
3.6.2 Connecting the electronic diagnostic tool ..............................3-14
3.7 Engine service manual ............................................3-15
3.7.1 Insert the engine service manual here ................................3-15
4 Power train .............................................................. 4-1
4.1 Separating the engine from the front transmission ...................4-3
4.2 Separating the front and mid-transmission housings .................4-9
4.3 Separating the mid and rear transmission housings .................4-13
4.4 Separating the rear axle from the rear transmission case ............4-17
4.5 Attaching the rear axle to the rear transmission case ................4-19
4.6 Power shuttle transmission ........................................4-20
4.7 Power train .......................................................4-23
4.8 Gear ratios .......................................................4-26
4.9 Shuttle clutch .....................................................4-28
4.9.1 Assembling precautions for power shuttle .............................4-29
4.10 Clutch pack ......................................................4-30
4.10.1 Reverse clutch pack components ...................................4-30
4.10.2 Disassembling the reverse clutch ...................................4-31
4.11 Input gears ......................................................4-32
4.11.1 Removing the input gear .........................................4-32
4.11.2 Disassembling the input gear ......................................4-32
4.11.3 Assembling the input gears .......................................4-33
4.11.4 Disassembling the rear and mid-transmission housing ....................4-34
4.11.5 Input gears ...................................................4-36
4.12 Transmission main change gears .................................4-40
4.12.1 Assembling precautions for main gear system .........................4-
41
4.12.2 Main shift lever ................................................4-42
4.12.3 Assembling precautions for the main shift lever ........................4-43
4.12.4 Disassembling the high-low gear ...................................4-44
Table of contents
4608 / 4609 / 4610 Service Manual
4283492M3