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General| Brand | Matchless |
|---|---|
| Model | 1949 CLUBMAN G3L |
| Category | Motorcycle |
| Language | English |
Overview of motorcycling and the Matchless experience.
Basic specifications and identification details for models.
Fluid and tank capacities for various components.
Jet sizes, taper needle, and choke specifications.
Specifications for front, rear, dynamo, and magneto chains.
Touring gear ratios for 350 and 500cc models.
Competition gear ratios for 350 and 500cc models.
Details on ignition timing for optimal performance.
Specifications for the recommended sparking plug.
Measurements and tolerances for piston components.
Details on piston ring width, gap, and wear.
Specifications for front and rear spokes.
Timing specifications for inlet and exhaust valves.
Specifications for valve clearance, head diameter, and seat angle.
Standard and competition gear box ratios.
Tyre and rim sizes for touring and competition models.
Unladen weights for 350cc and 500cc models.
Operation of the throttle control for engine speed.
Function of the air control for starting and running.
Operation of the ignition timing control lever.
Use of the valve lifter for starting and stopping.
Operation of the clutch lever for gear changes and starting.
Operation of the front wheel brake lever.
Operation of the rear brake pedal.
How to operate the gear change pedal.
Location and use of the kick-starter pedal.
Controls for headlamp and rear lamp operation.
Function of the ammeter for electrical current indication.
Operation of the horn using the push switch.
Location of the gear box oil filler cap.
Location of the rider's footrest.
How to open the petrol tank filler cap.
How to open the oil tank filler cap.
Operation of the headlamp dipping switch.
Guidance on fuel quality and anti-pinking fuel usage.
Instructions for using petrol taps and managing reserve fuel.
Step-by-step guide to starting the motorcycle engine.
Procedure to shut down the engine correctly.
Guidance on starting off and changing gears.
Tips for smooth gear changes, throttle control, and brake use.
Steps to safely bring the machine to a halt.
Recommendations for the first 500 miles of operation.
Advice on increasing speed and avoiding over-revving.
Method to check oil circulation before each run.
Effects of a passenger on steering and tyre pressure.
List of lubricants for engine, gearbox, hubs, forks, and chains.
How to fill and operate the standard grease gun.
Explanation of oil flow from tank to pump and back.
Details on the pump's single moving part and oil flow.
How oil is delivered to various engine parts.
Instructions for checking oil level and cleaning filters.
How to adjust oil delivery and indications of issues.
How the exhaust valve stem is lubricated.
Important checks for oil filter, strainer, and pump housing.
Amount of oil and type of lubricant for the gear box.
How to lubricate front, rear, dynamo, and magneto chains.
Preventing water and dirt entry by greasing hub nipples.
Applying grease sparingly to brake expanders.
Lubricating brake rod yoke ends and cable connections.
Applying grease sparingly to the brake pedal nipple.
Lubrication points for the speedometer drive.
Oiling small moving parts like stand hinge bolts.
Applying grease sparingly to steering head nipples.
Checking oil content for hydraulic damping every 5000 miles.
Lubricating moving parts of control levers and twist grip.
Visual guide linking components to lubrication types and intervals.
Daily checks for oil, petrol, and tyres.
Weekly checks for battery and brakes.
Monthly checks for tappets, steering, chains, petrol system, nuts, and speedometer.
Quarterly checks for sparking plug, hubs, stands, contacts, and carburetter.
Yearly service for magneto and dynamo.
Maintenance tasks every 500 miles for front and rear chains.
Steps to remove the petrol tank for service access.
Disconnecting fuel lines and removing fixing bolts.
Steps for correctly fitting the petrol tank.
Disconnecting oil pipes and bolts to lift off the rocker box.
Cleaning, fitting the gasket, and securing the rocker box.
Steps to detach the head from the barrel.
Using a valve spring compressor to service valves.
When and how to perform decarbonisation.
Process for cleaning and seating valves.
Steps for fitting the head, gasket, and bolts.
Detaching the cylinder barrel and removing the piston.
Fitting piston rings, gudgeon pin, and cylinder barrel.
Importance of cam contour for valve clearance checks.
Inlet and exhaust valve opening and closing points.
Procedure to set tappet clearances with valves closed.
Adjusting magneto timing using timing marks.
Removing and replacing the oil pump plunger assembly.
Information on cylinder bore wear and oversize options.
Contacting the Service Department for further details.
Information for average riders and racing applications.
Explanation of main jet, taper needle, and pilot jet roles.
Procedures for testing and adjusting carburetter settings.
Causes for poor idling and heavy petrol consumption.
Setting the grip for smooth operation and cable path.
Overview of the gear box and its components.
How the gear box is mounted and adjusted.
Tracing power flow for each gear selection.
Steps to detach the chaincase and clutch assembly.
Steps for fitting the chaincase and clutch components.
How the clutch disengages and engages.
Correcting clutch slip by adjusting spring nuts.
Procedures for minor and major clutch adjustments.
Taking up play in the clutch cable.
Steps to correctly tension the front chain.
Steps to correctly tension the rear chain.
Tensioning the dynamo chain using the eccentric shaft.
Tensioning the magneto chain using the platform hinge.
How the shock absorber smooths engine impulses.
General information on frame and fork components.
Procedure for setting steering head bearing tension.
Description of the fork's telescopic and hydraulic damping system.
Assembling the fork crown and cover tubes.
Attaching fork assemblies to the frame.
Lubrication and securing the prop stand bolt.
Proper usage to avoid damage to fork sliders.
Placement of washers for the rear stand bolts.
Steps to detach the oil tank and battery carrier.
Detaching the chain guard from the frame.
Overview of wheel, brake, and tyre maintenance procedures.
Steps to detach the front wheel from the forks.
Steps to detach the rear wheel from the frame.
How to adjust taper roller wheel bearings.
Steps to take apart wheel bearings.
Steps for fitting taper roller bearings and spindles.
Details on brake shoes, springs, and expanders.
Methods for adjusting brake shoe contact.
Ensuring proper fitment of the front brake cover plate.
Setting the pedal position for normal use.
Fine-tuning rear brake shoe contact.
Adjusting the front brake cable for proper tension.
How brake drums are retained and potential transmission issues.
Rims sizes and spoke dimensions.
Importance of correct tyre inflation and avoiding damage.
Steps to take off the outer cover and inner tube.
Steps to re-fit the inner tube and outer cover.
Recommended pressures based on load and rough guide.
Overview of ignition, charging, and lighting circuits.
Breakdown of the three independent electrical circuits.
Service for contact breaker, cam, and tappet.
Cleaning and adjusting contact breaker points.
Information on dynamo, cut-out, regulator, ammeter, and battery.
Steps to detach and re-attach the ammeter.
Topping up electrolyte, checking specific gravity.
Removing, replacing, and focusing the headlamp.
Details of the rear lamp and its connector.
List of tools provided in the kit.
Items like trip speedometer and pillion footrests.
Availability and cost of the spares list.
Description of standard gasket sets for convenience.
Identifying probable causes for failures and troubles.
Reasons for starting difficulties.
Causes of engine misfiring.
Potential causes for a loss of engine power.
Reasons for engine overheating.
Causes for unexpected engine stoppage.
Factors contributing to increased oil consumption.
Factors contributing to increased petrol consumption.
Causes like incorrect pressure or driving methods.
Instructions for washing and polishing enamelled surfaces.
Removing deposits and using appropriate cleaning agents.
Procedures for obtaining estimates and sending parts for repair.
How to structure letters for different departments.
Details on manufacturers of standard accessories.
Warranty coverage and exclusions for motorcycles.
Procedures for returning defective parts for guarantee service.
Location, hours, and services offered by the depot.
Insurance, driving licence, and passenger regulations.
Registration, number plates, and lighting regulations.
What the free service and inspection includes.
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