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General| Engine Type | Single cylinder, 4-stroke |
|---|---|
| Transmission | Chain |
| Front Suspension | Telescopic forks |
| Rear Suspension | Rigid |
| Gearbox | 4-speed |
| Fuel System | Amal Carburettor |
| Frame | Single downtube, rigid |
| Brakes | Drum brakes |
General specifications like model, engine number, frame number, capacity, bore, stroke, ratio.
Dimensions for piston top land, second land, top of skirt, etc.
Piston ring dimensions, width, gap, and clearance.
Inlet and exhaust valve timing in degrees.
Schedule for daily, weekly, monthly, and yearly maintenance tasks.
Daily checks for oil, petrol, and tyre pressure.
Maintenance tasks at 500-mile intervals.
Steps for removing the cylinder head.
Procedures for removing and replacing engine valves.
Procedures for refitting the cylinder head.
Steps to remove the cylinder barrel and piston.
Procedures for refitting the piston and cylinder barrel.
Procedure for re-timing the ignition system.
Steps to remove the front chaincase and clutch assembly.
Procedures for refitting the chaincase and clutch.
Detailed explanation of the clutch mechanism.
How to adjust the steering head bearings.
Step-by-step guide to assembling the front fork.
Instructions for fitting the assembled fork components.
Steps to remove the front wheel.
Steps to remove the rear wheel.
How to adjust wheel bearings for proper play.
Step-by-step guide to assembling wheel bearings.
How to adjust brake shoes for optimal performance.
Adjusting the rear brake for proper engagement.
Adjusting the front brake for proper engagement.
Procedures for removing tyres from the rim.
Steps for refitting inner tubes and outer covers.
Recommended tyre inflation pressures for various loads.
Details on the magneto ignition system and its maintenance.
Information on the dynamo, cut-out, regulator, and battery charging.
List of standard tools provided with the machine.
Guide to diagnosing and resolving common engine and performance issues.
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