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Matchless 1964 G3 350 User Manual

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INSTRUCTION BOOK
MATCHLESS
SINGLE CYLINDER
Model G3 350 c.c. O.H.V.
Model G3S
350 c.c. O.H.V. Sports
Model G80 500 c.c. O.H.V.
TWIN CYLINDER
Model G12 650 c.c. O.H.V.
Model G12CSR 650 c.c. O.H.V. Sports
Issued by:
MATCHLESS MOTOR CYCLES LTD : L O N D O N S.E.18
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Matchless 1964 G3 350 Specifications

General IconGeneral
BrandMatchless
Model1964 G3 350
CategoryMotorcycle
LanguageEnglish

Summary

Data

Identity, Capacities, and Ratios

Details model identification, engine capacities, cylinder sizes, and gear ratios for various models.

Carburetter and Ignition Data

Specifications for carburetters and ignition coil components, including jet sizes and point gap.

Fluid Capacities and Compression Ratios

Lists fluid capacities for gearbox, forks, and fuel tank, plus engine compression ratios.

Controls

Handlebar and Pedal Controls

Details the function and location of all controls on the handlebars and foot pedals.

Instrumentation and Indicators

Explains the functions of the speedometer, trip recorder, and gear position indicator.

Driving

Fuel Supply and Starting

Guides on fuel supply management and engine starting procedures for various models.

On-Road Operation and Running-In

Instructions for operating the machine on the road and the recommended engine running-in process.

Driving Technique and Notes

Advice on clutch operation, brake usage, and smooth gear changes for optimal riding.

Lubrication

Gearbox, Engine, and Hub Lubrication

Recommendations for specific oils and greases for gearbox, engine, hubs, forks, and chains.

Oil Circulation and Filter Maintenance

Procedures for checking oil circulation and cleaning oil filters for system maintenance.

Maintenance

Periodical Maintenance Schedule

Outlines routine checks and maintenance tasks based on daily, weekly, and mileage intervals.

Scheduled Mileage Maintenance

Details specific maintenance actions required at different mileage intervals.

Engine Service

Single Cylinder Tappet Adjustment

Step-by-step guide for adjusting tappet clearances on single cylinder engines.

Twin Cylinder Rocker Adjustment

Procedure for adjusting overhead rocker clearances on twin cylinder engines.

Valve Timing and Camshaft Marks

Explains how to check and set valve timing using camshaft timing marks.

Decarbonisation

Single Cylinder Engine Component Removal

Instructions for removing the rocker box and cylinder head on single cylinder models.

Valve and Guide Servicing

Details the process for removing, servicing, and replacing engine valves and guides.

Piston and Cylinder Barrel Service

Step-by-step guide for removing and replacing the piston and cylinder barrel assembly.

Twin Cylinder Head Removal

Instructions for removing cylinder heads on twin cylinder models, ensuring part separation.

Carburetter Service

Carburetter Function and Adjustment

Explains carburetter operation, adjustment of jets, needle, and twist grip.

Air Filter Maintenance

Guidance on servicing the air filter element, including cleaning and re-oiling procedures.

Carburetter Tuning Troubleshooting

Information on diagnosing and resolving issues like poor idling and high fuel consumption.

Transmission Service

Gearbox Operation and Removal

Details gearbox operation, gear selection, and procedures for removing outer and inner covers.

Chaincase and Clutch Assembly

Instructions for removing and replacing front/rear chaincases and the clutch assembly.

Clutch Adjustment and Shock Absorber

Covers clutch operating mechanism adjustment and dismantling the clutch shock absorber.

Fork & Frame Service

Steering Head Adjustment

Guide on properly adjusting the steering head bearings for safe operation.

Teledraulic Front Fork Service

Details the operation, removal, and refitting of the Teledraulic front forks.

Front Fork Oil Level Check

Instructions for checking and topping up the oil level in the front fork legs.

Wheels and Brakes

Front Wheel Service and Bearings

Procedures for removing, refitting, and servicing front wheel bearings and hub.

Rear Wheel Service and Bearings

Steps for removing, refitting, and servicing rear wheel bearings and hub.

Brake Shoe Adjustment Procedures

Explains how to adjust front and rear brake shoes for optimal performance.

Electrical Service

Alternator and Ignition Unit

Information on the Lucas A.C. lighting-ignition unit and alternator model RM19.

Magneto Ignition System Details

Covers the magneto ignition system, including contact breaker settings and timing.

Battery Maintenance and Charging

Guidelines for battery maintenance, checking electrolyte, and charging procedures.

Useful Information

Troubleshooting Engine Starting and Running

Lists common causes and solutions for engine starting problems and misfiring issues.

Power Loss and Consumption Issues

Identifies causes for loss of power, excessive oil, and petrol consumption.

Steering and Tyre Wear Problems

Addresses issues related to steering performance and abnormal tyre wear.

Service and Support

Service Department Information

Provides details for the Service and Repair Department, including location and services.

Free Service Scheme Details

Explains the entitlement and procedure for the complimentary initial service and inspection.

Ordering Spare Parts and Payment

Instructions for ordering spare parts, including correspondence, payment, and part numbering.

Guarantee and Instruction Books

Outlines the terms of the guarantee and the availability of instruction books.

Tools and Equipment

Standard Tool Kit Contents

Lists the standard tool kit contents included with the machine.

Optional Equipment and Accessories

Describes optional equipment available for purchase, such as air filters and extractors.

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