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Matchless G11 - Repair Manual

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70 pages
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Workshop Manual
for
1957
MATCHLESS
G9
G11
500 c.c TWIN CYLINDER MODELS 600 c.c.
&
AJS Model 20
AJS Model 30
Also suits
AJS
Issued by:
MATCHLESS MOTOR CYCLES

Table of Contents

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Summary

Motorcycle Controls and Operation

Fuel Supply and Starting Procedures

Details on fuel taps, starting from cold, and engine stopping.

Riding and Running-In Guidance

Advice on riding, running-in, and general driving best practices.

Lubrication

Lubricant Recommendations

Specifies oils and greases for engine, gearbox, chain, hubs, brakes, steering.

Lubrication Points and Chart

Details lubrication for various components like hubs, brakes, steering, and the overall chart.

Maintenance and Servicing

Periodical Maintenance Schedule

Outlines routine checks and servicing at daily, weekly, and mileage intervals.

Engine Service Procedures

Covers engine top-end adjustments, decarbonisation, and piston/barrel work.

Carburetter and Fuel System

Maintenance for carburettor function, adjustment, and air filter.

Transmission and Clutch Service

Procedures for gearbox, clutch, and chaincase maintenance.

Wheels, Brakes, and Tyres

Instructions for front/rear wheel removal, brake adjustment, and tyre care.

Electrical System Maintenance

Covers ignition, charging system, lighting, battery, and magneto.

Tools and Troubleshooting

Tools and Equipment

Lists standard tool kit, optional equipment, and gasket sets.

Tracing and Resolving Troubles

Guides users through diagnosing common failures like starting issues, engine misses, and steering problems.

Matchless G11 Specifications

General IconGeneral
Suspension (Front)Telescopic forks
Suspension (Rear)Swingarm with twin shock absorbers
Brakes (Front)Drum
Brakes (Rear)Drum
Transmission4-speed

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