EasyManua.ls Logo

Matweld 09200 User Manual

Default Icon
30 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
632 South 3rd Street
P.O. Box 2816 • Paducah, KY 42002
270-444-0085
Fax: 270-443-6180
Website: www.matweld.com
Email: customerservice@matweld.com
MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specifications without notice.
The Matweld “PRECISION FROG GRINDER” is a hydraulic powered, track mounted machine that
provides a precision guide frame with multiple axis adjustment enabling the operator to make
consistent refinishing grinds.
Rev. 06/09
Accessories 00499 - 8 x 1 x 5/8 GRINDING STONE
09299 - 4 x 3 x 5/8-11 CUP STONE
09295 - 2’ RAIL KIT
Weight Base: 38 lbs (17.25 kg)
Grinder: 84 lbs (38 kg)
Overall: 122 lbs (55.5 kg)
PATENT PENDING
09200/09200A PRECISION FROG GRINDER
Question and Answer IconNeed help?

Do you have a question about the Matweld 09200 and is the answer not in the manual?

Matweld 09200 Specifications

General IconGeneral
BrandMatweld
Model09200
CategoryGrinder
LanguageEnglish

Summary

Precision Frog Grinder Overview

Product Description

Hydraulic powered, track-mounted machine for precision refinishing grinds with multi-axis adjustment.

General Safety Precautions

Operator and Maintenance Safety

Comply with manual, stickers, tags, and supervisor guidelines. Do not use if unsure.

Work Area and Personal Safety

Clear area, maintain balance, avoid entanglement, check power sources, and be aware of electrical hazards.

Hydraulic Hazard and Fluid Safety

Awareness of high-pressure fluid hazards, proper handling, leak repair, and cleaning up spills.

Specific Grinding Safety Guidelines

Wear PPE, do not wear loose clothing, check work area for trash, and follow stone manufacturer instructions.

Operation and Setup Guide

Grinding Stone Usage and Selection

Details on using 1" x 8" and 4" x 3" grinding stones for different operations.

Initial Setup Procedure

Instructions for setting the base on the frog and locking with roller clamps.

Flange Way Alignment Procedure

Marking the frog with a reference line and aligning the grinder using a guide cable.

Grinding Techniques and Adjustments

Guidance on grinding the flange way, using hand wheels, and crank handles for adjustments.

Finishing and Radius Grinding

Steps for finishing the top of the rail and adjusting the cup stone angle for radius grinding.

Checking Grinding Results

Visual inspection and verification of grinding outcomes.

Additional Applications

Grinding Switch Points and Stock Rails

Using the grinder for switch points and stock rails.

Head Wash Rail Weld Repair Grinding

Grinding defects on head wash rail weld repairs using the 2' Rail Kit.

Maintenance and Parts Information

Grinding Stone Replacement Procedure

Detailed steps for safely changing the 8” and 4” grinding stones.

Routine Maintenance Checks

Daily checks for proper operation, leaks, and hose condition, plus annual inspections.

Hydraulic Fluid Specifications

Recommended hydraulic fluid types and viscosity for optimal performance.

Base Frame Assembly Parts List

List of components and part numbers for the base frame assembly.

Grinder Head Assembly Parts List

List of components and part numbers for the grinder head assembly.

2' Rail Kit Parts List

List of components and part numbers for the 2' Rail Kit accessory.

Technical and System Information

Hydraulic Principles Review

Explanation of hydraulic formulas and the importance of back pressure for tool performance.

Decal Legend and Warnings

Identification and explanation of safety decals, including danger and warning labels.

Warranty and General Information

Limited Warranty Terms

Covers product defects for one year, with exclusions for wear and tear items.

General Notes

Miscellaneous notes pertaining to the product.

Related product manuals