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Max-Air Systems MA-35 - User Manual

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USE AND MAINTENANCE MANUAL
MA-35
0
Rev. 6-28-21

Table of Contents

Questions and Answers

  • R
    Reginald ReedJul 29, 2025
    Why does my Max-Air Systems Air Compressor overheat?
    • A
      April MeyersJul 29, 2025
      If your Max-Air Systems Air Compressor overheats, it might be due to a wrong direction of rotation. Correct the direction of rotation to solve this. Other potential causes include dirty cooling tubes or incomplete valve closure. For these issues, it is recommended to contact technical assistance.
  • J
    James JohnsonAug 4, 2025
    What to do if the flow rate diminishes without rpm decreasing in my Max-Air Systems Air Compressor?
    • R
      Robert PetersonAug 4, 2025
      If the flow rate of your Max-Air Systems Air Compressor diminishes without the RPM decreasing, several factors could be at play. Start by checking for leaks using soapy water to identify and fix any loose fittings or leaking seals. Replace a clogged intake filter, or straighten a kinked intake extension, using a stiff pipe if necessary. If the valves aren't working, the 4th stage piston is worn, or the piston or piston rings are worn, contact technical assistance for further help.
  • K
    Kenneth BurnsAug 10, 2025
    Why does the air smell of oil from my Max-Air Systems Air Compressor?
    • G
      Gail MartinezAug 10, 2025
      If your Max-Air Systems Air Compressor produces air that smells of oil, it could be due to an exhausted filter cartridge. Replace the filter cartridge. Another possible cause is worn piston rings, in which case you should contact technical assistance.
  • D
    David SnyderAug 16, 2025
    Why do the rotation speed and flow rate decrease in my Max-Air Systems Air Compressor?
    • A
      Alex LittleAug 16, 2025
      If the rotation speed and flow rate of your Max-Air Systems Air Compressor decrease, it could be due to low motor power. Check the motor and the line. Another possible cause is a slipping belt. Restore proper belt tension to resolve this.
  • R
    Richard JuarezAug 22, 2025
    How to fix an electric motor that does not start in Max-Air Systems Air Compressor?
    • I
      ischmidtAug 22, 2025
      If the electric motor of your Max-Air Systems Air Compressor does not start, it might be due to a missing phase. Check the fuses or condenser.

Summary

1 - GENERAL

1.1 Preliminary information

Provides basic details about the compressor and its manual.

1.2 Required operator training

Outlines the necessary training and understanding for compressor operators.

1.3 Important information for the user

Key information and instructions for safe and effective use of the MA-35 model.

1.4 Foreword

Offers suggestions and emphasizes the importance of understanding manual instructions.

1.5 Warranty

Details the terms and conditions of the compressor's 1-year warranty.

1.6 Assistance

Provides information on how to contact Max-Air for maintenance and support.

1.7 Responsibility

Defines the manufacturer's and user's responsibilities regarding compressor operation and safety.

1.8 Purpose of the machine

Explains the intended use of the compressor for breathing air and other gases.

1.9 Where the machine may be used

Specifies environmental conditions and locations suitable for compressor operation.

1.10 Breaking in and testing the compressor

Guides on initial usage and testing procedures for new compressors.

2 - BASIC INFORMATION ON THE COMPRESSOR

2.1 Description of the compressor

Details the compressor's intended use, compatible gases, and safety warnings.

2.2 General instructions

Provides essential safety and usage guidelines for operating and maintaining the compressor.

3 - SAFETY REGULATIONS

3.1 General safety rules

Covers fundamental safety principles including knowing the machine and protective measures.

3.2 General precautions

Outlines critical precautions for safe operation, maintenance, and user awareness.

3.3 Safety info labels: location

Identifies the location of various safety labels on the compressor.

3.3.1 Safety info labels: description

Explains the meaning and importance of each safety information label.

3.4 General safety regulations

Focuses on care, maintenance, and fire safety procedures for the compressor.

3.5 Maintenance precautions

Details precautions for periodic replacement of safety parts, tool usage, and personnel.

4 - TECHNICAL DATA

4.1 Technical characteristics

Provides detailed specifications for the compressor's components and materials.

4.2 Machine parts

Illustrates and labels the various parts of the MA35 GH and MA35 E1 models.

4.3 Technical characteristics

Lists performance specifications for the MA35 GH model, including engine and output data.

4.4 Pressure circuit

Diagrammatically represents the compressor's pressure circuit components and flow.

5 - HANDLING AND INSTALLATION

5.1 Unpacking

Instructions for safely removing the compressor from its packaging.

5.2 Handling

Guidance on lifting, transferring, and moving the compressor safely.

5.3 Installation

Covers positioning, ventilation, and electrical connection requirements for installation.

6 - USING THE COMPRESSOR

6.1 Preliminary checks before using for the first time

Steps to verify compressor readiness and supplied components before initial use.

6.2 Checks to be run at the start of each working day

Daily inspection checklist for couplings, pipes, and potential leaks.

6.3 Starting and shutting down

Procedures for safely starting and stopping the compressor, with engine/motor variants.

6.4 Tank refill

Detailed instructions and safety warnings for refilling air tanks.

6.5 Optional

Information on optional features like automatic shutdown and hour meters.

7 - MAINTENANCE

7.1 Foreword

Emphasizes diligence in following maintenance instructions for optimal performance.

7.2 General

General guidelines for compressor preservation, cleaning, and tool usage.

7.3 Unscheduled work

Covers repairs and replacements needed after extended use, requiring assistance.

7.4 Scheduled maintenance table

A table outlining routine maintenance tasks based on hours and years of operation.

7.5 Troubleshooting

Lists common problems, their causes, and recommended solutions for the compressor.

7.6 Checking and changing the lubricating oil

Instructions for monitoring and replacing compressor and engine lubricating oil.

7.7 Checking fuel level and topping up

Procedure for checking and refilling the fuel tank for engine-driven models.

7.8 Changing the intake filter

Steps for replacing the compressor's air intake filter at specified intervals.

7.9 Condensate discharge

Guidance on safely draining accumulated condensate from the compressor.

7.10 Purifier filter

Instructions for replacing the air purification cartridge based on environmental factors.

7.11 Transmission belt

Procedures for checking and adjusting the transmission belt tension and replacement.

7.12 Changing the flex hoses

Steps for periodic replacement of high-pressure flex hoses due to wear or damage.

8 - STORAGE

8.1 Stopping the machine for a brief period

Recommended cleaning procedures for short-term storage.

8.2 Stopping the machine for a long period

Detailed steps for preparing the compressor for extended storage, including oiling.

9 - DISMANTLING AND PUTTING OUT OF SERVICE

9.1 Waste disposal

Guidelines for the proper disposal of compressor waste and used materials.

9.2 Dismantling the compressor

Instructions for qualified personnel to safely dismantle and dispose of the compressor.

10 - MAINTENANCE REGISTER

10.1 Assistance service

Information on Max-Air's support services and use of qualified technicians.

10.2 Scheduled maintenance

Explains the maintenance program and how to request service.

10.3 Using the compressor under heavy-duty conditions

Advice on increased maintenance frequency for operation in difficult environments.

10.4 The Customer Care Centre

Contact details and information about Max-Air's customer support center.

10.5 Scheduled maintenance registry coupons

Forms for recording maintenance tasks performed by technicians.

Max-Air Systems MA-35 Specifications

General IconGeneral
ModelMA-35
CategoryAir Compressor
ManufacturerMax-Air Systems
Power SourceElectric
Horsepower3.5 HP
Maximum Pressure175 PSI
Voltage230V
Pump TypeOil-Lubricated
Noise Level78 dBA
Amperage15A
PhaseSingle-phase