Maxxhaul 50218 - User Manual

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Summary

Instruction Manual & Parts Catalog

Important Safety Information

Definition of Symbols

Explains safety alert symbols and their meanings, including warnings for eye and hearing protection.

General Safety Instructions

Provides essential safety guidelines to read and follow before use to prevent serious injury or death.

Personal and Work Area Safety

Details personal protective equipment (PPE) and safe practices for the work environment, including eye protection and dress code.

Use of the Trailer Tongue Box

Dynamic Loading Dangers

Warns about the dangers of dynamic loading, its potential for damage, and personal injury.

Loading and Unloading Procedures

Advises on safe loading and unloading practices, keeping spectators clear, and adhering to D.O.T. requirements.

Vehicle Interaction Safety

Emphasizes checking vehicle exhaust proximity and ensuring the vehicle engine is OFF during setup and loading.

Locking and Key Security

Instructs to always lock the box when in use and store keys securely.

Product Limited Warranty

Outlines the limited 90-day warranty for defects in material and workmanship.

Setting Up the Trailer Tongue Box

Setup Safety Precautions

Advises wearing safety goggles and gloves, and checking for hidden cables before drilling.

Mounting Instructions

Details the step-by-step process for permanently mounting the box, including drilling and securing with bolts.

Maintaining the Trailer Tongue Box

Condition and Hardware Checks

Recommends frequent checks of the box's condition and securing of hardware to ensure good working order.

Replacement Parts Availability

States that no replacement parts are offered for the trailer tongue box.

The MAXXHAUL Aluminum Trailer Tongue Box, Model 50218, is a storage solution designed for permanent mounting on a trailer's tongue. Its primary function is to provide secure and accessible storage for various items, enhancing the utility of a trailer.

Function Description:

This product serves as an auxiliary storage compartment for trailers, offering a secure space to keep tools, equipment, or other personal property. It is designed to be installed on the tongue of a trailer, typically in front of the main trailer body, making use of an otherwise underutilized space. The box features a lid with a notched design and a gas strut to assist with opening and closing, ensuring ease of access while also providing a controlled closure. Security is addressed through a flush-mounted locking latch, which comes with two keys, allowing users to secure their belongings and prevent unauthorized access. The aluminum construction contributes to its durability and resistance to environmental elements, making it suitable for outdoor use on trailers.

Important Technical Specifications:

Model: 50218
Material: Aluminum
Dimensions:
- Width: 15 inches (front), 29 inches (back)
- Height: 18 inches
- Depth: 16 inches
Lid Mechanism: Notched design with gas strut for assisted opening/closing.
Locking Mechanism: Flush-mounted locking latch with 2 keys.

Usage Features:

Permanent Mounting: The box is intended for permanent installation on the trailer tongue. This requires precision measurement and drilling of holes for hardware. It is recommended that this installation be performed by qualified service technicians due to the critical nature of the attachment.
Installation Process:
1. Place the box on the trailer tongue in the desired position.
2. Mark the locations for four mounting holes (one in each corner of the bottom of the box).
3. Carefully check for hidden cables or wires underneath the trailer tongue in the drilling path before proceeding.
4. Remove the box and drill small guide holes (1/8" diameter) into the marked areas inside the box.
5. Reposition the box on the trailer tongue and use the guide holes to mark the drill positions on the trailer tongue.
6. Drill 1/4" diameter holes in the trailer tongue to accept carriage bolts.
7. Back inside the box, drill slightly larger holes (17/64") in the guide hole locations to accommodate 1/4" diameter rubber grommets.
8. Re-position the box on the trailer tongue.
9. Insert 1/4" diameter carriage bolts with washers through the mounting holes from the top side.
10. Secure each bolt from underneath the trailer tongue with another 1/4" washer and a locking nut.
11. Hand tighten all nuts, then securely tighten all four nuts.
Hardware: Mounting hardware is sold separately and should be chosen based on the specific trailer design.
Safety Precautions during Use:
- Always wear ANSI approved safety goggles and heavy-duty work gloves during installation, loading, and unloading.
- Keep the work area clean and well-lighted.
- Keep spectators and children away from the work area and never allow them to play in or be loaded into the box.
- Never put animals in the box.
- Do not modify the box or use it for purposes other than its intended design.
- Be aware of "dynamic loading" dangers, which can occur if a load is dropped into the box, potentially causing damage or injury.
- Keep children and spectators clear when loading, unloading, and using the product.
- Adhere to all Department of Transportation (D.O.T.) requirements.
- If the trailer is attached to a vehicle during setup, ensure the vehicle's engine is OFF and the parking brake is set.
- Distribute weight evenly within the box.
- Be mindful of the vehicle's exhaust pipes; avoid positioning the box where exhaust heat could damage its contents.
- Always lock the box when personal property is stored inside. Store keys in a safe location.
- Comply with all state, local, and federal regulations regarding installation and use.
- Exercise common sense and caution; the manual cannot cover all possible conditions or situations.
Assistance: It is suggested to have a qualified assistant help with loading and unloading the box.

Maintenance Features:

Regular Inspection: Frequently check the condition of the box.
Damage Assessment: Ensure all components are in good condition. If the product is damaged due to an accident or if any weld damage is noted, the product should be replaced.
Hardware Check: Verify that all hardware is tightly secured in place.
No Replacement Parts: The manual explicitly states that no replacement parts are offered for the Trailer Tongue Box. This implies that if significant damage occurs, the entire unit may need to be replaced.

Warranty:

MAXXHAUL provides a 90-day limited warranty to the original retail purchaser, covering defects in material and workmanship from the date of shipment. This warranty is in lieu of all other warranties, express or implied. Proof of purchase, such as the original invoice or sales receipt, is required for warranty claims. MAXXHAUL is not responsible for the attachment or installation of the product, nor does it guarantee or assume liability for any damage resulting from improper attachment or use.