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Need help?Do you have a question about the Maxxhaul 50241 and is the answer not in the manual?
Explains hazard symbols like DANGER, WARNING, CAUTION, and NOTICE for injury prevention.
Covers reading manuals, saving instructions, and maintaining a safe work environment.
Details maximum weight capacity, load distribution, and prohibited uses.
Warns to check for electrical lines or gas tanks before drilling mounting holes.
Guides on preparing components, connecting crossbraces to uprights, and adding extensions.
Instructions for positioning uprights, attaching bracket tubes, and securing with J-bolts.
Details maximum weight capacity and truckbed width compatibility.
Lists all parts with part numbers, descriptions, quantities, and provides an assembly visual.
The MaxxHaul Truck Rack, Model 50241, is a robust and adjustable system designed for securely transporting long materials such as ladders, lumber, piping, rebar, and sports equipment on a truck bed. This instruction manual and parts catalog provides comprehensive guidance for its assembly, installation, operation, and maintenance, emphasizing safety throughout.
The primary function of the MaxxHaul Truck Rack is to provide a stable and secure platform for carrying oversized cargo that would otherwise not fit within the confines of a truck bed. It consists of front and back rack components that are designed to be securely bolted into the rail and bed of the truck. This two-rack system ensures even weight distribution and stability for the transported items. The rack is specifically engineered to handle the demands of "dynamic loading," which refers to the sudden impact of a load being placed or dropped onto the rack. Its construction is all steel with a powder-coated finish, ensuring durability and resistance to environmental elements. The design allows for adjustability to fit various truck bed widths, making it a versatile accessory for a wide range of pickup trucks.
The MaxxHaul Truck Rack is designed for ease of assembly and installation, though it is recommended that two people complete the setup due to the bulky nature of the components. For those unfamiliar with this type of installation, seeking assistance from qualified service technicians is advised to ensure proper and safe mounting.
Before assembly, users are instructed to lay out all major components on a soft surface to prevent paint damage. The assembly process involves connecting the crossbraces to the uprights using set screws, ensuring they are tightened securely. The cross beam extensions are then added to adjust the width of the uprights to perfectly fit the truck bed rails. A critical step involves attaching the bracket tubes onto the J-bolts, which are then inserted upwards through the anchor tubes on the base of the uprights. It's important to note that some bedrail covers may require alteration or cutting to allow for proper installation of the bracket tubes, as interference can compromise the security of the rack. Once the J-bolts are in place, flat washers, spring washers, and lock nuts are used to firmly secure the bases to the bedrail. After all components are assembled, a final check to ensure all hardware is tightly secured is essential for safe operation.
When using the truck rack, adherence to all Department of Transportation (D.O.T.) requirements is paramount. This includes using ropes and tie-downs to securely hold all cargo in place, preventing shifting or dislodging during transit. The load on the truck rack should always be evenly distributed to maintain stability and prevent undue stress on any single point of the rack or the truck. Users are explicitly warned against exceeding the maximum weight capacity and against loading people or animals onto the rack. It is crucial to keep children and spectators well clear during loading and unloading operations.
Before drilling holes in the truck bed for installation, users must verify that no electrical lines or gas tanks are in the drilling path to prevent serious damage or injury. After installation, rechecking electrical lines and the braking system is recommended to ensure proper operation. Frequent inspection of the truck rack and its contents, both before and during trips, is necessary to confirm that all components are in good condition and that the load remains tightly secured.
The manual emphasizes the importance of regular checks to ensure all hardware remains tightly secured, both before and after each use. This proactive approach helps maintain the integrity and safety of the truck rack over time. The all-steel construction with a powder-coated finish contributes to the product's durability and resistance to corrosion, minimizing the need for extensive maintenance. However, any signs of wear, damage, or loosening components should be addressed promptly. While the manual provides a parts list and assembly diagram, it notes that some parts are for illustration purposes only and may not be available as replacement parts. Any repairs, including replacing parts, should only be performed by a qualified service technician to ensure the rack's continued safe and effective operation. Keeping the work area clean and well-lighted during assembly and maintenance is also advised.
General| Material | Steel |
|---|---|
| Weight Capacity | 500 lbs |
| Color | Black |
| Hitch Size | 2 inches |
| Finish | Black Powder Coat |
| Receiver Tube Size | 2 inches |
| Product Type | Hitch Mounted Cargo Carrier |
