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MECANIL SG220 G2 - User Manual

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MECANIL SG220 / SG280
Manual
Mecanil Products
All rights reserved. Specifications are subject to alteration.
Mecanil Oy Ab can not be held responsible for possible type errors or inconsistencies in this spare parts list.
GENERATION 2

Table of Contents

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Summary

Model

SG220 G2; SG280 G2 Features

Lists features for standard SG220 G2 and SG280 G2 models.

SG220 RC-T G2; SG280 RC-T G2 Features

Lists features for SG220 RC-T G2 and SG280 RC-T G2 models.

SG220 RC-M G2; SG280 RC-M G2 Features

Lists features for SG220 RC-M G2 and SG280 RC-M G2 models.

SG220 A G2; SG280 A G2 Features

Lists features for SG220 A G2 and SG280 A G2 models.

SG220 A RC-M G2; SG280 A RC-M G2 Features

Lists features for SG220 A RC-M G2 and SG280 A RC-M G2 models.

We thank

Summary of Key Guidelines

Concise list of key operational and safety guidelines.

Importance of Warning Symbols

Highlights the importance of specific warning symbols used throughout the manual.

Safety Instructions

General Safety Precautions

Crucial safety precautions for operating the grapple saw.

Safe Operation Instructions

Operator Safety and Risk Zone Management

Emphasizes risk zone awareness, oversight, and safe load handling.

Label and Warning Descriptions

Crush Risk Warning

Explains the danger of being crushed by grapple parts.

Saw Operation Warnings

Details risks associated with saw operation and maintenance.

Risk Zone Definition

Defines the risk zone and inherited warnings from the machine/crane.

Safety Gear Usage

Stresses the importance of using appropriate safety equipment.

Label Placement Guide

Warning Label Locations

Shows placement of 'Crush risk' and 'Saw warning' labels.

Chain Lubrication Oil Indicator

Identifies the location for filling chain lubrication oil.

Serial Number Badge Information

Explains the information on the serial number badge.

Installation Guide

Installation Recommendations and Tips

Advice for installation, hydraulic sizing, and oil flow.

Mounting and Rotator;Link Requirements

Specifies free-hanging mounting with rotator and link.

Hydraulic Hose and Oil Flow Advice

Advises on minimum hose size and counter pressure limits.

Load Holding Valve Usage Guidance

Explains valve usage based on application.

Open-Center Valve Functionality

Grapple Function with Other Operations

Explains keeping grapple close active for other functions.

Machine-Specific Hydraulic Variations

Notes that hydraulic pressure and flow vary between machines.

Delivery Contents Overview

RC-T Handheld Remote Kit

Lists components for RC-T models.

RC-M Pushbutton Remote Kit

Lists components for RC-M models.

RC-M With Collecting Unit Delivery

RC-M With Collecting Unit Components

Lists components included for A RC-M models.

Cable Control Without Collecting Unit

Components for Cable Control (No Collecting Unit)

Shows the components for cable control without a collecting unit.

Cable Control With Collecting Unit (A)

Components for Cable Control (With Collecting Unit)

Shows the components for cable control with a collecting unit.

Basic Installation Procedures

Installation Safety and Machine Shutdown

Emphasizes caution and machine shutdown during installation.

Grapple Mounting and Rotator Setup

Details installation on crane tip with rotator and link.

Hydraulic Hose Sizing for Oil Flow

Recommends 1/2" hoses for sufficient oil flow.

Rotator Integration

Rotator Requirements for Radio Control

Need for rotator with oil channeling for endless rotation.

Rotator Connections for Cable Control

Routing hoses and cables when bypassing rotator.

Rotator Channel Size Importance

Importance of adequate rotator channel size for oil flow.

Cable Control Installation Examples

Cable Junction Examples for Boom

Examples of making cable junctions along the boom.

Using the RC-T Handheld Remote

RC-T Remote Button Functions

Explains functions of remote buttons (Tilt up, down, Saw).

RC-T Grapple Open;Close Control

Clarifies grapple functions use crane's controls.

RC-T Battery Charging Instructions

Instructions for charging LiFePO4 batteries and inverter use.

Safe Remote Control Operation

RC-T Safe Operation and Setup

Explains safe operation of RC-T, remote placement, and grapple control.

Using RC-M Pushbutton Remote

RC-M Pushbutton Functions and Assignment

Details functions for pushbuttons (Tilt up, down, Saw, Collecting).

RC-M Grapple Control and Saw Safety

Explains grapple interaction with operations and saw safety.

RC-M Battery Charging Guidance

Covers charging LiFePO4 batteries and inverter needs.

RC-M Separate Pushbutton Control

RC-M Transmitter and Pushbutton Setup

Explains transmitter and pushbutton installation for RC-M.

Cable Control With Pushbuttons

Pushbutton Functions for Cable Control

Assigns functions to pushbuttons for cable control.

Cable Control Grapple & Saw Safety

Describes grapple control and saw safety.

Control Via Cranes Own Remote

Integrating Grapple Control with Crane Remote

Example of integrating grapple control with crane remote.

Scanreco P2 Remote Control Integration

Main Connector Pin Assignments

Pin assignments for transmitter to receiver connection.

Digital Switch Connections

Lists switch connections and their functions.

Wireless Control System Integration

RC-M Wireless Input Mapping

Maps channels/buttons to functions for RC-M wireless control.

Crane Remote Integration Details

Connects inputs to crane remote system and polarity.

Use and Maintenance Procedures

Pre-Operation Checks and Inspections

Essential checks before operating, including valve/hose checks.

Initial Cuts and Piece Size Guidance

Guides on initial cuts and recommends maximum piece size.

Post-First Use Checks

Drive Belt Tension and Hydraulic Fitting Checks

Details checks for drive belt tension and hydraulic fittings.

Daily Operations and Maintenance

Routine Maintenance and Lubrication

Emphasizes service shutdown and lubrication intervals.

Professional Service and Repairs

Stresses service by authorized personnel and welding precautions.

Chain Lubrication Procedure

Explains filling chain lubrication oil and identifying the oil tank.

Drive Belt Tensioning

Procedure for Tensioning Drive Belt

Step-by-step instructions for tensioning the drive belt.

Verifying Drive Belt Tension

Methods to Verify Belt Tension

Methods to verify correct drive belt tension.

Saw Chain Tensioning Method

Eccentric Movement for Saw Chain Tension

Details eccentric movement for tensioning the saw chain.

Saw Bar and Chain Replacement

Removing Saw Bar and Chain

Step-by-step guide on removing the saw bar and chain.

Installing New Saw Bar and Chain

Procedure for Installing Saw Bar and Chain

Step-by-step guide on installing new saw bar and chain.

Adjusting Saw Bar Speed

Saw Speed Adjustment Valve

Explains speed adjustment via valve and cautions.

Lubrication Points Guide

Grapple and Collecting Unit Lubrication Points

Illustrates lubrication points on grapple and collecting unit.

Hydraulic System Components

Valve Set Details

Lists and diagrams components of the hydraulic valve set.

Hydraulic Schematic Diagram

Grapple Saw Hydraulic Schematic

Provides the hydraulic schematic diagram for the system.

Collecting Unit Valve Assembly

Valve Block and Components for Collecting Unit

Details valve block and components for the collecting unit.

Electronic Schematics

Cable Control Electronics Schematic

Electronic schematic for cable control models.

Wireless Remote Electronics Schematic

Electronic schematic for handheld wireless remote models.

A G2 Cable Control Electronics Schematic

Electronic schematic for A G2 cable control models.

MRemote 1.0 Wireless Logic

Logic for RC-M Wireless Control

Logic for wireless control with separate push buttons.

Product Technical Specifications

SG220 Model Specifications

Detailed technical specifications for SG220 models.

SG280 Model Specifications

Detailed technical specifications for SG280 models.

SG220 Dimensional Data

SG220 Dimensions and Drawings

Dimensional drawings and measurements for SG220.

SG280 Dimensional Data

SG280 Dimensions and Drawings

Dimensional drawings and measurements for SG280.

Wireless Control Technical Data

3-Button Transmitter Specifications

Technical specs for 3-button wireless transmitter.

Separate Pushbutton Transmitter Specs

Technical specs for separate pushbutton transmitter.

Wireless Receiver Specifications

Receiver Technical Specifications

Technical specifications for the wireless receiver.

Transmitter-Receiver Pairing

Pairing Transmitter to Receiver

Step-by-step guide to pair transmitters with receiver.

Erasing Paired Transmitters

Instructions to erase all paired transmitters from receiver.

Warranty Terms and Conditions

Overview of Warranty Conditions

Outlines the terms and conditions of the product warranty.

Declaration of Conformity

Product Conformity Declaration

Official declaration meeting EU machine directive standards.

Warranty Application Form

Form for Warranty Claims and Service

Form for submitting warranty claims and recording service.

MECANIL SG220 G2 Specifications

General IconGeneral
BrandMECANIL
ModelSG220 G2
CategorySaw
LanguageEnglish

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