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meibes MeiFlow MFR3 - User Manual

meibes MeiFlow MFR3
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Fixed value controller MFR3
Check the controller and its packaging carefully. If you see visible damage to the
controller, do not use it. Installing a damaged product can be life-threatening.
When adjusting the controller, pay attention to the correct opening direction of the valve.
Wrong turning direction can lead to high or low temperatures in the system and
consequently damage to the system.
When adjusting the controller, make sure you set the minimum and maximum value of
requested temperatures correctly. Incorrectly selected limit values for setting the
requested temperature lead to a wrong setup of requested temperature and,
consequently, undesirable operation and/or damage to the system and user.
The fixed value controller is designed to control a mixer. Any other use is not intended.
The controller may only be installed and operated in:
-Dry, non-explosive environment.
-Enclosed rooms.
-Rooms with a temperature between 0 °C and +55 °C.
Every project with controller must have independent system protection for cases of too
low or too high temperatures. The controller does not perform protection functions for
cases of too high or too low temperatures in the system. High or low temperatures in the
system can cause damage to the system and user.
1 - Button (Reset).
2 - Button (Move to left or decrease value).
3 - Button (Move to right or increase value).
4 - Button (Confirm selection).
5 - USB connection for PC
6 - Graphic display.
7 - Button (Help / User manual).
8 - Clutch for manual operation.
9 - Removable knob for manual operation.
10 - Pre-wired power cord with plug.
11 - Pre-wired temperature sensor.
Commissioning of the controller
24.0
°
16 40
MAX
40.0
°
21 40
MIN
16.0
°
5 3050 70
60.0
°
1
#
5s
and
Activation of
the
controller
Selection
Hydraulic
diagram
Selection
Heating/cooling
Selection
Valve rotation
direction
Min. Target
temperature
- Heating
Max. Target
temperature
- Heating
10 70
50.0
°
MIN
55 90
MAX
70.0
°
MFR3
Ver.:1.0r0
Sn: 12345678
T1
65.5
°
Target temperature
- Heating
Min. Target
temperature
- Cooling
Max.Target
temperature
- Cooling
Target temperature
- Cooling
Basic screen
Warnings
Description of the controller
1 2 3 4 5
117 8 96 10
Flow control
Cooling
1
#
2
#
(4) Open in
clockwise
direction
(3) Open in counter
clockwise direction
24.0
°
16 40
MAX
40.0
°
21 40
MIN
16.0
°
5 30
Min. Target
temperature
Max. Target
temperature
Target temperature
10 70
50.0
°
MIN
50 70
60.0
°
55 90
MAX
70.0
°
Min. Target
Temperature
Max. Target
Temperature
Target temperature
Heating / cooling selection
Hydraulic scheme selection
Valve rotation direction
Minimum, maximum and target temperature when heating
Minimum, maximum and target temperature when cooling
Function
Mixer left
Mixer right
Return flow increase
TKM
Valve
Direction of rotation
3
4 *
4
4
*
= Factory setting
Heating
Return flow control
0 1 MC 0 6 0 5 5 3
N6060001
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Do you have a question about the meibes MeiFlow MFR3 and is the answer not in the manual?

Summary

Commissioning the Controller

Controller Activation

Process for activating the MeiFlow MFR3 controller.

Heating;Cooling Selection

Procedure for selecting between heating and cooling modes.

Hydraulic Scheme Selection

Choosing the appropriate hydraulic diagram for system setup.

Valve Rotation Direction

Setting the correct direction of valve rotation for operation.

Temperature Limits for Heating

Setting minimum, maximum, and target temperatures for heating.

Temperature Limits for Cooling

Setting minimum, maximum, and target temperatures for cooling.

Important Warnings and Precautions

General Safety Warnings

Critical safety advice regarding controller handling and installation.

Operational Precautions

Guidelines for correct valve adjustment and temperature settings.

Controller Description and Components

Component Identification

Identification of buttons, display, and connectors on the controller.

Power Cord Replacement

Procedure and Safety

Steps for safely replacing the power cord and associated precautions.

Assembly and Electrical Connection

Electrical Wiring Details

Instructions for assembly and electrical connection of the controller.

User Operations and Settings

Basic Screen Overview

Understanding the controller's main display interface.

Valve Direction Setting Shortcut

Quick method to adjust the valve rotation direction.

Target Temperature Adjustment

How to set and confirm target temperatures.

Manual Operation Mode

Instructions for operating the mixing valve manually.

Error Display and Handling

Interpreting and resolving error indicators on the controller.

Technical Specifications

Product Data Summary

Detailed technical data including torque, voltage, and dimensions.

Summary

Commissioning the Controller

Controller Activation

Process for activating the MeiFlow MFR3 controller.

Heating;Cooling Selection

Procedure for selecting between heating and cooling modes.

Hydraulic Scheme Selection

Choosing the appropriate hydraulic diagram for system setup.

Valve Rotation Direction

Setting the correct direction of valve rotation for operation.

Temperature Limits for Heating

Setting minimum, maximum, and target temperatures for heating.

Temperature Limits for Cooling

Setting minimum, maximum, and target temperatures for cooling.

Important Warnings and Precautions

General Safety Warnings

Critical safety advice regarding controller handling and installation.

Operational Precautions

Guidelines for correct valve adjustment and temperature settings.

Controller Description and Components

Component Identification

Identification of buttons, display, and connectors on the controller.

Power Cord Replacement

Procedure and Safety

Steps for safely replacing the power cord and associated precautions.

Assembly and Electrical Connection

Electrical Wiring Details

Instructions for assembly and electrical connection of the controller.

User Operations and Settings

Basic Screen Overview

Understanding the controller's main display interface.

Valve Direction Setting Shortcut

Quick method to adjust the valve rotation direction.

Target Temperature Adjustment

How to set and confirm target temperatures.

Manual Operation Mode

Instructions for operating the mixing valve manually.

Error Display and Handling

Interpreting and resolving error indicators on the controller.

Technical Specifications

Product Data Summary

Detailed technical data including torque, voltage, and dimensions.

Overview

This document describes the MeiFlow MFR3 Fixed Value Controller, a device designed for controlling a mixer in heating and cooling systems. It provides detailed instructions for commissioning, operation, and maintenance.

Function Description

The MeiFlow MFR3 controller is a fixed value controller specifically designed to manage the operation of a mixer. Its primary function is to maintain a desired target temperature by adjusting the mixer's position, thereby regulating the flow of heating or cooling medium. The controller uses a 3-point PID control strategy to achieve precise temperature regulation. It is equipped with a pre-wired temperature sensor (Pt1000) to measure the actual temperature in the system.

The controller offers various settings for both heating and cooling modes, allowing users to define minimum and maximum target temperatures for each. It also supports different hydraulic schemes, such as return flow control and flow control, which can be selected based on the specific system setup. The device features a graphic display that shows the current operational status, actual temperature, target temperature, and any error messages.

A key safety feature highlighted is the necessity for independent system protection against excessively high or low temperatures, as the controller itself does not perform these protection functions. Incorrect settings for valve direction, minimum/maximum temperatures, or hydraulic schemes can lead to system damage or undesirable operation.

Usage Features

The MeiFlow MFR3 controller is designed for intuitive operation through a set of buttons and a rotary knob.

Commissioning: Upon activation, the controller guides the user through initial setup steps. This includes selecting the heating or cooling mode, choosing the appropriate hydraulic diagram, and setting the valve rotation direction. Users then define the minimum and maximum target temperatures for the selected mode. The basic screen displays the actual and target temperatures, along with symbols indicating the current operational status (heating, cooling, valve direction, etc.).

Basic Operation: The controller's basic screen provides a quick overview of the system's status, including the type of operation (heating/cooling), actual temperature, and target temperature. Various symbols are displayed to indicate the valve's rotation direction, return flow temperature, flow temperature, and any transmission deactivation or errors.

Settings Adjustment: Settings are adjusted using the left and right arrow buttons to navigate and change values, and a confirm button to save selections. This applies to setting the target temperature, selecting heating/cooling modes, and configuring valve direction.

Target Temperature Setting: Users can easily set the desired target temperature. The process involves navigating to the target temperature setting, adjusting the value using the arrow buttons, and confirming the selection.

Valve Direction Setting (Shortcut): A shortcut allows for quick adjustment of the valve rotation direction, which is crucial for correct mixer operation. Incorrect direction can lead to significant temperature deviations.

Manual Operation: The controller includes a manual operation mode. By pressing the clutch button, the mixing valve can be manually adjusted using the rotary knob. This feature is useful for troubleshooting or specific operational needs. When manual operation is active, the automatic control of the mixing valve is temporarily switched off.

Error Handling: In case of an error, the display will show an "Error" message. The manual emphasizes checking the controller and its packaging for visible damage before installation, as a damaged product can be life-threatening.

Environmental Conditions: The controller is designed to be installed and operated in a dry, non-explosive, enclosed environment with temperatures between 0 °C and +55 °C.

Maintenance Features

Power Cord Replacement: The power cord of the MeiFlow MFR3 controller is designed to be replaceable if damaged. The cable is equipped with a mains plug and connector. To replace it, the cable protection cover must first be removed. It is crucial to use only the original power cord for replacement.

Safety during Maintenance: A critical safety warning is issued for any installation or maintenance work: always ensure that the device is completely disconnected from the mains and secured against accidental re-connection to prevent the fatal risk of electric shock.

General Maintenance: Regular checks of the controller and its packaging are recommended. Any visible damage should prevent installation and use. The manual does not specify routine cleaning or calibration procedures but implies that proper installation and correct settings are key to the device's longevity and accurate operation.

meibes MeiFlow MFR3 Specifications

General IconGeneral
ConnectionScrew terminals
Housing materialPlastic
ApplicationHeating systems
SensorsTemperature sensor
DisplayLCD display
Operating pressure10 bar
Operating temperature0 to 60 °C
Voltage24 V AC/DC