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MELAG MELAtronic 15 EN+ User Manual

MELAG MELAtronic 15 EN+
55 pages
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Dear doctor,
We thank you for your confidence demonstrated by the purchase of this MELAG product.
As an owner-run and operated family concern founded in 1951, we have a long history of successful
specialization in hygiene products for practice-based use. Our focus on innovation, quality and the highest
standards of operational reliability has established MELAG as the world’s leading manufacturer in the instrument
treatment and hygiene field.
You, our customer are justified in your demand for the best products, quality and reliability. Providing
"competence in hygiene" and "Quality made in Germany", we guarantee that these demands will be met. Our
certified quality
management system is subject to close monitoring: one instrument to this end is our annual multi-day audit
conducted in accordance with ISO 13485. This guarantees that all MELAG products are manufactured and tested
in accordance with strict quality criteria.
The MELAG management and team
User Manual
Autoclave
MELAtronic
®
15 EN+
as of software version 5.15

Table of Contents

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MELAG MELAtronic 15 EN+ Specifications

General IconGeneral
Chamber Volume15 Liters
Operating Pressure2.1 bar
TypeSteam sterilizer
Power Supply230 V, 50/60 Hz
Sterilization Temperature121°C - 134°C

Summary

Foreword

Device Description Overview

Describes the manual's scope regarding device details.

User Manual Purpose

Explains the manual's function and importance.

Hazard Avoidance Guidance

Highlights key safety information sections.

About This Manual

Understanding Manual Symbols

Explains symbols used within the manual text.

Example Accentuation Conventions

Details formatting for glossary and references.

Autoclave Device Symbols

Explains symbols found directly on the autoclave.

Disposal Procedures

Electrical and Electronic Equipment Disposal

Instructions for disposing of the device.

Accessories and Consumption Media Disposal

Guidance on disposing of related items.

Packaging Disposal Guidelines

How to handle and dispose of packaging materials.

Symbols on the Steam Sterilizer

Safety Instructions

Appropriate Autoclave Use

Defines the intended purpose and conditions of operation.

Power Cable and Mains Socket Safety

Covers electrical safety related to the power cord.

Setup, Installation, and Commissioning Safety

Safety measures during initial setup.

Textile and Instrument Sterilization Safety

Precautions for processing materials.

Program Abort Safety Precautions

Safety considerations when stopping a cycle.

Sterilized Equipment Removal Safety

Safe handling of items post-sterilization.

Maintenance Safety Procedures

Safety guidelines during maintenance activities.

Safe Autoclave Carrying Practices

Instructions for transporting the device.

Malfunction Handling Safety

Safety measures related to device errors.

Chapter 1: Performance Specifications

Autoclave Proper Use and Application

Defines intended use and operational conditions.

Autoclave User Benefits and Features

Highlights advantages and key functionalities.

Overview of Sterilization Programs

Details available programs and their suitability.

Chapter 2: Device Description

Standard Scope of Delivery Items

Lists all components included with the autoclave.

Views and Identification of Device Components

Labels external and internal parts of the autoclave.

Autoclave Packing Space Dimensions

Specifies the internal chamber volume and dimensions.

Mounting for Load and Trays

Describes the system for holding trays and loads.

Operating Panel and Controls Overview

Explains the display and buttons for operation.

Feed Water Supply System Description

Details the source and requirements for feed water.

Chapter 3: Commissioning

Pre-conditions for Autoclave Setup

Outlines necessary requirements before installation.

Autoclave Removal from Packaging

Instructions for safely unpacking the device.

Installation Location Requirements

Specifies environmental and placement criteria.

Establishing Electrical and External Connections

Details on connecting power and optional containers.

Autoclave Initial Power-On Procedure

Steps for turning on the autoclave for the first time.

Chapter 4: Sterilizing

Filling the Autoclave with Feed Water

Procedure for adding water to the storage tank.

Preparing Sterilization Material

Guidance on cleaning and handling items for sterilization.

Sterilizing Textiles Safely

Procedures and precautions for textile loads.

Sterilizing Instruments Safely

Procedures and precautions for instrument loads.

Correct Autoclave Loading Techniques

Guidelines for optimal load placement.

Sterilization Packaging Guidelines

Information on suitable packaging materials.

Sealed Sterilization Container Usage

Specifics for using closed sterilization containers.

Stacking Sterilization Containers Properly

Best practices for arranging stacked containers.

Soft Sterilization Packaging Use

Guidance for using flexible packaging materials.

Mixed Load Sterilization Procedures

How to sterilize combined loads.

Loading Variations and Maximum Capacities

Details different load configurations and limits.

Pre-Sterilization Checks and Door Closing

Checklist before starting and how to close the door.

Selecting the Appropriate Sterilization Program

Guide to choosing the correct program type.

Automatic Pre-heating Functionality

How to configure and use the pre-heating feature.

Selecting Additional Drying Option

How to extend the drying phase.

Starting and Monitoring the Sterilization Program

Steps to begin and track a cycle.

Understanding Program Run Phases

Description of the different stages of a cycle.

Manual Program Abort Procedure

Steps to safely stop a running program.

Aborting During Drying Phase

Specifics on aborting during the drying stage.

Sterilization Phase Completion Status

How to confirm successful completion.

Drying Phase and Improving Results

Details on the drying process and tips.

Program Completion and Batch Number Display

Notification of program end and batch info.

Removing Sterilized Equipment Safely

Procedures and safety for unloading.

Storing Sterile Instruments Properly

Guidelines for storing sterilized items.

Chapter 5: Logging

Purpose and Importance of Batch Documentation

Explains why logging is necessary.

Available Output Media for Log Data

Lists devices for transferring logs.

Setting Autoclave Date and Time

Procedure to configure the clock.

Using a Printer for Log Output

Connecting and configuring a log printer.

Testing Log Printer Communication

Verifying printer functionality.

Using MELAflash CF Card Printer

Connecting and using the CF card printer.

Using MELAnet Box for Network Logging

Connecting to a network for log storage.

Using a Computer for Log Output

Connecting a PC for log data.

Automatic Immediate Log Output Configuration

Setting up auto-printing of logs.

Subsequent Log Printing Procedures

Printing logs after the program finishes.

Printing Selected Program Logs

How to print specific logged cycles.

Printing All Saved Log Cycles

Outputting all stored log data.

Deleting Saved Log Data

Procedure to clear the log memory.

Displaying Autoclave Log Memory Status

Checking the amount of stored logs.

Reading and Interpreting Program Logs

Understanding the content of log files.

Chapter 6: Maintenance

Weekly Inspection of Chamber and Seals

Routine checks for cleanliness and damage.

Housing Maintenance and Lubrication

Cleaning the exterior and greasing moving parts.

Weekly Internal Storage Tank Check

Inspecting the water tank for soiling.

Feed Water System Maintenance

Changing water and cleaning filters/sensors.

Cleaning Chamber Filters

Procedure for cleaning specific filters within the chamber.

Cleaning Pressure Pump and Flow Filters

Maintenance for specific filters.

Avoiding Stain Development on Instruments

Causes and prevention of stains.

Importance of High-Quality Feed Water

Guidelines for using correct water quality.

Fuse Replacement Procedure

Steps for changing a blown fuse.

Scheduled Autoclave Maintenance

Importance of regular service and intervals.

Chapter 7: Operating Pauses

Sterilization Frequency and Pause Recommendations

Advice on cycle frequency and breaks.

Managing Longer Operating Pauses

Procedures for extended periods of inactivity.

Functional Checks After Operating Pauses

Actions required after a break.

Autoclave Decommissioning Steps

Instructions for long-term shutdown.

Safe Autoclave Transport Procedures

Guidelines for moving the device safely.

Recommissioning After Relocation

Steps to restart the autoclave after moving.

Chapter 8: Functional Checks

Automatic Autoclave Monitoring Systems

How the device performs self-checks.

Manual Functional Check Options

Methods for manual verification of functions.

Daily Operation: Bowie & Dick Test

Performing the steam penetration test.

Displaying Autoclave Water Quality

How to check water conductivity.

Chapter 9: Malfunctions

Understanding Warning vs. Error Messages

Differentiating message types.

Error Message Display and Interpretation

How errors are presented and what they mean.

Preliminary Troubleshooting Steps

Actions to take before contacting support.

Common Warning Messages and Solutions

Details specific warnings and their remedies.

Maintenance and Battery Warning Alerts

Covers alerts for maintenance needs and battery status.

Specific Error Codes and Their Solutions

Lists common error codes and remedies.

Additional Error Codes and Solutions

Continues listing error codes and their fixes.

Troubleshooting: Empty Display & Jammed Door

Addresses issues with the display and door lock.

Troubleshooting: Door Leaks and Water Consumption

Addresses steam leaks and high water use.

Troubleshooting: Poor Drying Results

Common causes and solutions for bad drying.

Technical Data

Glossary

Appendix A: Accessories

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