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MELAG Vacuklav 31 B+ User Manual

MELAG Vacuklav 31 B+
66 pages
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User Manual
Vacuklav
®
23 B+
Vacuklav
®
31 B+
Steam sterilizer
from software version 5.17
EN
Dear customer,
We thank you for your confidence demonstrated by the purchase of this MELAG product. As an owner-run and operated
family concern founded in 1951, we have a long history of successful specialization in hygiene products for practice-
based use. Our focus on innovation, quality and the highest standards of operational reliability has established MELAG
as the world’s leading manufacturer in the instrument treatment and hygiene field.
You, our customer are justified in your demand for the best products, quality and reliability. Providing "competence in
hygiene" and "Quality – made in Germany", we guarantee that these demands will be met. Our certified quality man-
agement system is subject to close monitoring: one instrument to this end is our annual multi-day audit conducted in ac-
cordance with ISO13485. This guarantees that all MELAG products are manufactured and tested in accordance with
strict quality criteria.
The MELAG management and team.

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MELAG Vacuklav 31 B+ Specifications

General IconGeneral
Power Supply230 V, 50/60 Hz
TypeSteam Sterilizer
Dimensions (W x D x H)600 x 500 x 450 mm
Sterilization Temperature121 °C and 134 °C
Cycle TimeVaries depending on program
ProgramsUniversal program, Quick program

Summary

General Guidelines

Symbols Used

Explains symbols used for warnings and information within the manual.

Formatting Rules

Details how text and references are presented within the document.

Safety

Qualified Personnel

Only competent personnel should operate the sterilizer.

Setup, Installation, and Commissioning

Guidelines for proper installation by authorized technicians.

Electrical Safety

Safety precautions for power cable and plug.

Valve and Decontamination Safety

Ensuring valve function and safe decontamination practices.

Performance Specifications

Intended Use and Sterilization Procedure

Defines application, capabilities, and the sterilization method.

Safety Equipment Overview

Details internal monitoring and door mechanism safety features.

Sterilization Program Overview

Compares programs against DIN EN 13060 standards.

Program Sequences Explained

Describes phases of sterilization and vacuum tests.

Program Selection Flowchart

Visual guide to program selection and operation.

Device Description

Scope of Delivery

Lists standard and optional items included with the device.

Device Views and Components

Identifies parts from front and rear views.

Device Symbols and Labels

Explains symbols and certifications on the device.

Operating Panel Functions

Details the LC display and membrane keys.

Load Mounts Description

Describes different mounts for trays and cassettes.

First Steps

Setup and Installation Basics

Notes on installation compliance and record keeping.

Feed Water Supply Requirements

Details feed water quality and supply methods.

Water Connections and Powering On

Wastewater connection, switching on, and door operation.

Setting Date and Time

Guide to configuring the device's internal clock.

Loading the Steam Sterilizer

Material Preparation and Cleaning

Guidelines for preparing textiles and instruments.

Loading and Packaging Guidelines

Proper placement of items and packaging requirements.

Sterilization Process

Routine Operation Checks

Recommendations for daily and weekly checks.

Program Selection and Options

Choosing programs and activating features like preheating.

Starting and Monitoring Programs

Steps to initiate and track sterilization cycles.

Program End, Abort, and Unloading

Procedures for program completion, interruption, and safe unloading.

Storing Sterile Instruments

Guidelines for maintaining sterility after the process.

Logging and Data Output

Batch Documentation and Counters

Importance of recording data and viewing batch counts.

Output Media Options

Options for archiving program logs (printer, computer).

Reading and Interpreting Logs

Using software to access and understand log files.

Automatic Log Output Setup

Setting up automatic log printing at program end.

Manual Log Output

How to print logs manually after the program.

Log Memory Management

Displaying, deleting, and managing stored program logs.

Understanding Log Files

Explains different log types and their meanings.

Function Tests

Automatic and Manual Checks

Device self-monitoring and operational verification methods.

Batch and Penetration Tests

Using indicators like Helix and Bowie & Dick tests.

Vacuum Test Procedure

Steps to perform leak detection tests.

Bowie & Dick Test and Water Quality

Performing steam penetration and checking feed water quality.

Preheating Temperature Check

Verifying the chamber's initial heating phase.

Maintenance

Servicing Intervals and Cleaning

Recommended schedule for device checks and cleaning procedures.

Internal Storage Tank Maintenance

Cleaning and checking the water storage tanks.

Avoiding Staining and Door Seal Replacement

Preventing residue buildup and replacing the door seal.

Sterile Filter Maintenance

Procedures for replacing or sterilizing the sterile filter.

Cleaning Chamber Filters

Instructions for cleaning condensate return and chamber filters.

Pause Times and Storage

Operating Pauses and Decommissioning

Measures for inactivity, decommissioning, and recommissioning.

Malfunctions and Troubleshooting

Warnings and Malfunction Messages

Explains device alerts and how to handle them.

General Events Troubleshooting

Lists common issues and their solutions.

Emergency Door Opening

Procedure to open the door during a power outage.

Replacing Device Fuses

Steps for changing blown fuses.

Technical Data

Device Specifications

Detailed technical parameters of the sterilizers.

Accessories and Spare Parts

Accessory Catalog

List of available accessories and their part numbers.

Glossary

Definition of Terms

Explains technical terms used in the manual.

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