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MELAG Vacuklav 30-B User Manual

MELAG Vacuklav 30-B
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EN1717
User Manual
for the
Autoclave
Vacuklav
30-B
with device software version 3.20 et sqq.
Dear Doctor:
Thank you very much for the trust which you have shown by purchasing this autoclave.
For 55 years now, MELAG — a medium-sized family-owned and -operated company —
has specialized in the production of sterilization equipment for medical practice. During
this period, MELAG has succeeded in becoming a leading manufacturer of sterilization
equipment. More than 400,000 MELAG units sold throughout the world testify to the
exceptional quality of our sterilizers — which are manufactured exclusively in Germany.
As all other MELAG products, this autoclave was manufactured and tested according to
strict quality criteria. Before placing this unit into operation, please read this User Manual
carefully. The long-term functional effectiveness and the preservation of the value of your
autoclave will depend on careful preparation of instruments before sterilization, and on
proper care of the unit.
The staff and management of MELAG

Table of Contents

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MELAG Vacuklav 30-B Specifications

General IconGeneral
TypeSteam sterilizer
Drying FunctionYes
Cooling FunctionYes
Sterilization Temperature134°C
Power Supply230 V / 50 Hz
DisplayDigital display
MaterialStainless steel chamber

Summary

Description of the unit

Views of the unit

Diagram illustrating the external components of the MELAG Vacuklav® 30-B autoclave.

Control panel

Overview of the control panel, including buttons, display, and status indicators.

Technical data

Key specifications such as chamber size, power supply, pressure, temperature, and load capacity.

Performance features of this autoclave

Details on features like fractionating pulsed vacuum, separate steam generation, and electronic parameter control.

Installation

Setting up the autoclave

Guidelines for placement, stability, power, water, and ventilation connections.

Transport ribbons

Instructions on how to safely remove the autoclave from its packaging.

Levelling the autoclave

Procedure to ensure proper condensate drainage by adjusting the autoclave's tilt.

Power supply

Requirements for electrical connection, including voltage, current, and circuit protection.

Cooling water inlet connection

Connecting the cooling water supply to the autoclave's inlet.

Cooling water outlet connection

Connecting the cooling water outflow to a suitable drainage system.

Connection of the feed water storage container

How to connect the purified water supply from a storage container.

Connection of a water purification system

Guidance on connecting the autoclave to a water purification unit.

Initial start-up

Printer connection / Initialisation (optional)

Steps for connecting and setting up an external printer for documentation.

Vacuum test

Procedure to check the autoclave for leaks using the vacuum test function.

Test run

Performing a test run to verify autoclave operation under realistic conditions.

Installation record

Importance of an installation record for warranty claims.

Safety instructions

Essential safety precautions during initial operation and setup.

Instructions for all sterilization procedures

Electricity and water supplies

Checking power, cooling water, and purified feed water availability before starting.

Loading the autoclave

Guidance on properly loading trays, containers, and items for effective sterilization.

Closing the door

Procedure for correctly closing the autoclave door.

Program selection

How to choose the appropriate sterilization program based on load and packaging.

Program start

Steps to initiate a selected sterilization program after checks are complete.

Program progress

Understanding the different phases and display messages during a program run.

Print-out record

Explanation of the information contained in the program print-out.

Removing the sterilized items

Precautions to take when removing hot items from the autoclave.

Sterile storage

Guidelines for storing sterilized items to maintain sterility.

Sterilization frequency / pauses

Information on reloading the autoclave and operational pauses.

Manual termination of program

How to stop sterilization or drying phases, including warnings and consequences.

Reaction to warnings / error messages

How to respond to system warnings and error notifications.

Operational pauses

Recommendations for handling breaks in operation to preserve the door seal.

Closing down / Transport / Reinstallation

Special functions

Water quality (conductivity) / Chamber temperature

How to display water quality and chamber temperature readings.

Selecting extra drying

Option to extend the drying time for better results.

Records / Load documentation

How the autoclave stores and manages records of sterilization cycles, including printing and data transfer.

Resetting date and time

How to adjust the autoclave's internal clock and calendar settings.

Automatic preheating

Function to heat the chamber before programs or maintain temperature between cycles.

Total load count

How to view the total number of sterilization loads performed.

Program modifications

Information on standard options and when to consult experts for modifications.

Operational errors / Malfunctions

What to do if the autoclave malfunctions

General advice on troubleshooting and contacting support for malfunctions.

Malfunctions without display messages

Troubleshooting steps for issues like no display, excessive water consumption, or poor drying.

Warning messages

Interpretation and remedies for various warning messages displayed by the autoclave.

Error reports

Explanation of error codes, their causes, and recommended actions.

Taking care of your autoclave

Preparation of instruments

Guidelines for cleaning and preparing instruments before sterilization.

Rust formation = Drag-in rust

Understanding and preventing rust contamination from external sources.

Taking care of the Vacuklav®30-B

Procedures for cleaning and maintaining the autoclave's components like the chamber and door seal.

Checking the operation of the autoclave

Methods for monitoring autoclave performance and performing periodic tests.

Annex

Installation options

Diagrams and descriptions of different autoclave installation configurations.

Additional technical data

Detailed specifications including capacity, weight, electrical supply, and operational parameters.

Instructions on drying

Tips and methods to optimize drying results for sterilized items.

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