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MELAG Vacuklav 24 B+ User Manual

MELAG Vacuklav 24 B+
61 pages
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Dear Dr.
We should like to extend our thanks for the expression of trust in our company which you have displayed through
the purchase of this MELAG product.
As an owner-run and operated family concern founded in 1951, we have a long history of successful
specialization in hygiene products for practice-based use. Our focus on innovation, quality and the highest
standards of operational reliability has established MELAG as the world’s leading manufacturer in the instrument
treatment and hygiene field.
You, our customer are justified in your demand for the best products, quality and reliability. Providing
"competence in hygiene" and "Quality made in Germany", we guarantee that these demands will be met.
Our certified quality management systems is subject to close monitoring: one instrument to this end is our annual
multi-day audit conducted in accordance with ISO 13485 and ISO 9001.
This guarantees that all MELAG products are manufactured and tested in accordance with strict quality criteria.
The MELAG management and team.
User Manual
Steam sterilizer
Vacuklav
®
24 B+
Vacuklav
®
30 B+
as of software version 5.15

Table of Contents

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MELAG Vacuklav 24 B+ Specifications

General IconGeneral
BrandMELAG
ModelVacuklav 24 B+
CategoryLaboratory Equipment
LanguageEnglish

Summary

Foreword

About this manual

Explains manual structure, symbols, and emphasis examples.

Chapter 1 - Performance Specification

Proper Use

Details intended application area and sterilization tasks for the sterilizer.

User Benefit

Explains the advantages and operational benefits of the steam sterilizer.

Overview of Sterilization Programs

Chapter 2 - Device Description

Scope of Delivery

Lists all components included in the standard and optional delivery.

Device Views

Illustrates front, back, and interior views of the sterilizer.

Interior View

Provides a detailed view of the sterilizer's interior components.

Effective Capacity

Details the chamber dimensions and volume for different device types.

Mountings for the Load

Describes different mounting options for trays and cassettes.

Control Panel

Describes the control panel elements and their functions.

Supply with Feed Water

Explains the requirements and sources for feed water supply.

Supply with Cooling Water

Details the connection and disposal for cooling water.

Chapter 3 - Initial Start-up

Conditions for Setting Up, Installing and Starting Up

Details general conditions for setup, installation, and initial operation.

Set-up Location Requirements

Specifies environmental and spatial requirements for the sterilizer's location.

Space Requirements

Outlines the necessary dimensions for the sterilizer and accessories.

Connections Required

Details the electrical and water connections required for operation.

Electrical Connection

Specifies electrical requirements, fuse protection, and leakage current.

Cooling Water Discharge

Explains how to connect and manage waste water discharge.

Prerequisites for Initial Start-up

Lists essential conditions that must be met before initial operation.

Switch on Steam Sterilizer

Provides step-by-step instructions for powering on the device.

Chapter 4 - Sterilization

Create Prerequisites

Steps to ensure the sterilizer and environment are ready for sterilization.

Prepare Items to be Sterilized

Instructions for cleaning, maintenance, and preparation of items.

Textiles

Specific instructions for preparing and loading textiles into containers.

Instruments

Specific instructions for preparing and loading instruments.

Wrapping

Guidelines for using appropriate packaging materials and systems.

Closed Sterilization Containers

Instructions for using closed containers with perforations or valves.

Stack Sterilization Containers

Guidelines for stacking sterilization containers of the same size.

Loading Variants

Details maximum load weights and quantities for different items.

Select Program

Guidance on selecting the correct sterilization program based on load type.

Select Automatic Pre-heating

Instructions on how to activate and manage automatic pre-heating.

Select Additional Drying

How to activate the additional drying function for difficult drying tasks.

Start Program

Steps to initiate a selected sterilization program.

Program is Running

Information on tracking program stages like evacuation and heating.

Manually Terminate Program

Steps for safely terminating a running program at any phase.

Remove Sterilized Items

Safety precautions and steps for removing items after sterilization.

Storage of Sterilized Items

Criteria for proper storage of sterilized items to maintain sterility.

Chapter 5 - Logging

Batch Documentation and Output Media

Explains batch documentation importance and available output options.

Set Date and Time

Guides on setting the device clock accurately for batch documentation.

Use Printer as Output Medium

Provides steps for connecting and setting up a log printer.

Employing MELAflash as Output Medium

Details using MELAflash CF card printer for storing sterilization logs.

MELAnet Box as Output Medium

Explains connection of the sterilizer to a network using MELAnet Box.

Computer as Output Medium

Details connecting a computer and using software for log readout.

Automatic Immediate Log Output

Details how to configure the system for immediate log output after programs.

Output the Logs Subsequently

How to print selected or all saved logs independently of program end.

Display Protocol Memory

How to check the number of logs saved in the sterilizer's memory.

Read Log Files Correctly

Explains how to interpret the header, program steps, and summary of log files.

Chapter 6 - Maintenance

Cleaning and Spot Prevention

Instructions for cleaning the sterilizer, door seal, and preventing spots.

Door Seal Management

Procedures for replacing and aligning the door seal.

Changing the Sterile Filter

Step-by-step instructions for removing and replacing the sterile filter.

Sterilizing the Sterile Filter

Instructions for sterilizing the removed sterile filter.

Cleaning the Filter in the Chamber

How to remove and clean the filter located inside the sterilization chamber.

Maintenance Intervals

Recommended schedules for professional maintenance services.

Chapter 7 - Operating Pauses

Sterilization Frequency and Pause Procedures

Guidelines for program frequency and handling longer operating pauses.

Shut-down, Transport, and Re-startup

Steps for safely shutting down, transporting, and restarting the sterilizer.

Chapter 8 - Function Test

Automatic and Manual Function Testing

Explains automatic monitoring and manual test procedures.

Testing in Daily Operation

Details when routine function tests should be conducted.

Vacuum Test

Procedures for conducting a vacuum test to check for leaks.

Bowie & Dick Test

Procedures for performing the Bowie & Dick test for steam penetration.

Display Water Quality

Instructions on how to check the water quality on the display.

Chapter 9 - Errors

Understanding Warning and Error Messages

Differentiates warnings from errors and explains their purpose.

Troubleshooting Common Warnings

Guides on resolving issues like door open, no water, or bad feed water.

Specific Error Codes and Troubleshooting

Lists error codes, possible causes, and corrective actions.

Screen Issues and Drying Problems

Solutions for no display, high water consumption, and bad drying results.

Glossary

Technical Terms Definitions

Provides definitions for technical terms used throughout the manual.

Technical Data

Device Specifications

Lists detailed technical specifications for both Vacuklav models.

Appendix A - Accessories

Available Accessories and Order Numbers

Catalog of optional accessories with their respective order numbers.

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