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Meler Micron + Piston Series User Manual
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ADHESIVE
MEL
TER
MICRON+
PIST
ON
SERIES
INSTRUCTIONS
MANUAL
MA-5162-ENG 200519
GLUING SOL
UTIONS
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Safety Guidelines
9
General
9
Symbols
9
Mechanical Components
10
Electrical Components
10
Hydraulic Components
10
Pneumatic Components
10
Thermal Components
11
Materials
11
Noise Emission Declaration
11
Intended Use
12
Limited Use
12
2 Introduction
13
Description
14
Modes of Operation
14
Hot-Melt Melter/Applicator Identification
14
Main Components
15
Control Panel Components
16
Automatic Feeder Main Components (Optional)
17
General
17
MICRON + Series Range
18
MICRON + Range Option Accessories
19
3X400 W/O Neutral Power Supply Voltage Option
19
Automatic Feeder Option
19
Warning Light Option
19
VP Option
19
Optional Equipment
19
3 Installation
21
Introduction
21
Installation Requirements
21
Electrical Consumption
22
Compressed Air
22
Other Factors
23
Unpacking
23
Contents
23
Mounting the Equipment
23
Electrical Power Connection
24
Pneumatic Connection
25
Hose and Applicator Connection
26
Parameter Programming
26
External I/O Connections
27
Connecting External Inputs and Outputs
29
Connecting Zone Inhibition
30
Automatic Feeder Assembly
31
Pneumatic Connection
31
Suction Tube Connection
31
Placing the Suction Tube
31
Electrical Connections
32
4 Melter Operation
33
General Information
33
Filling the Tank
34
Starting up the Melter Equipment
34
Manual Pumping Permmision
35
Melter Equipment Display
36
Date and Time Menu
36
General Characteristics
37
Navigation Icons
37
Save Changes
37
Interpretación de las Pantallas
37
Home Display
38
General Temperature Status
38
Alarms Status
39
Calendar Status
39
Adhesive Level Status
39
Pumping Status
40
Temperature Status
40
Temperature and Heating Shortcut Displays
41
Programming of Temperatures
42
Programming of Statuses
42
Menú Calendars
42
Units and Lenguage Menu
43
Date and Time Configuration
43
Alarms and Warnings
44
Main Menu
44
Heating' Menu
45
Heating Zones
45
Sequential Heating
46
Inhibitions
46
Auto Standby - off
47
Extra Temperature Settings
48
General Settings' Menu
49
Password Management
49
Extra Settings
50
Modbus Communications
50
Configuration of Input and Output Signals
51
Restore Default Values
51
Load' Menu
52
Screen 1: Minimum Adhesive Level Sensor
52
Screen 2: Automatic Adhesive Feeder
52
Statistics' Menu
52
Standby Function
53
Turning off the Melter Equipment
53
Use of the Automatic Feeder
54
Start up and Automatic Process
54
Sensitivity Adjustment
55
Positioning of the Level Sensor
55
Application for PC
56
5 Maintenance
57
Equipment Cleaning
57
System Depressurisation
58
Access to Pneumatic Unit
59
Filter Maintenance
59
Cleaning the Tank
60
Changing Adhesive Type
60
Cleaning Burnt Adhesive
61
Emptying the Tank
61
Safety Thermostat
62
Remove the Equipment from Its Base
62
Automatic Feeder Maintenance
63
Cleaning of the Unit
63
Pneumatic System
63
Control of the Load Sensor
64
Inspection of the Aspiration Tube
64
Filter Maintenance
64
Control of Pneumatic Vibrator
64
6 Technical Characteristics
65
Generals
65
Dimensions
67
Accessories
69
Low Level Detection System
69
Caster System
69
Adaptation Plate for Previous Models
69
7 Electrical Drawings
71
8 Pneumatic Diagram
73
Components List
73
CM /Stroke Pump
73
9 Spare Parts List
83
Tank Assembly
86
Distributor Unit
87
Pump Assembly
88
PNEUMATIC UNIT ASSEMBLY 7Cc
89
PNEUMATIC UNIT ASSEMBLY 19Cc
90
Chassis Assembly
91
Electronic Assembly
92
Electric Assembly
93
Automatic Feeder. Filter- Sensor Assembly
94
Automatic Feeder. Suction Tube
95
Automatic Feeder. Valve Assembly
96
Ec Declaration of Conformity
97
4
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Meler Micron + Piston Series Specifications
General
Brand
Meler
Model
Micron + Piston Series
Category
Melting Machines
Language
English
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