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Meler Micron+ Series User Manual

Meler Micron+ Series
120 pages
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ADHESIVE
MELTER
MICRON+
PISTON
SERIES
INSTRUCTIONS
MANUAL
MA-5162-ENG 190121
GLUING SOLUTIONS
HMI v1.1.2
TC v1.0.84
IO (FM) v1.0.0

Table of Contents

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Meler Micron+ Series Specifications

General IconGeneral
CategoryMelting Machines
SeriesMicron+ Series
Power Consumption1.5 kW
MaterialSteel tank with non-stick coating
DimensionsVariable, depends on model

Summary

Instructions Manual

1. Safety Guidelines

General Safety Information

General information and precautions for operating and maintaining the equipment.

Safety Symbols and Warnings

Explanation of symbols used to indicate risks and hazards in the manual.

Mechanical Components Safety

Safety precautions related to moving parts and guards on the equipment.

Electrical Components Safety

Safety measures for handling electrical connections and power supply.

Hydraulic Components Safety

Precautions for operating pressurized hydraulic systems.

Pneumatic Components Safety

Safety advice regarding the use of compressed air systems.

Thermal Components Safety

Precautions for working with high-temperature components.

Materials and Adhesives Safety

Guidelines for using appropriate materials and adhesives safely.

Intended and Limited Use

Defines the intended applications and conditions for equipment use.

2. Introduction

Product Description

Overview of the MICRON+ series melters/applicators.

Operating Modes

Details on the different operating states of the melter unit.

Main Components Identification

Identification of the primary physical components of the melter.

Control Panel Components

Description of the elements on the melter's control panel.

Automatic Feeder Components

Identification of optional automatic feeder components.

MICRON+ Series Range Overview

Overview of the different models and configurations within the MICRON+ series.

Optional Equipment and Accessories

Description of optional elements to enhance melter functionality.

3. Installation

Installation Introduction and Requirements

Overview of installation process and necessary space and supplies.

Electrical Consumption and Compressed Air

Information on power requirements and compressed air supply.

Electrical Power Connection

Detailed instructions for connecting the equipment to the power supply.

Pneumatic Connection

Instructions for connecting the compressed air supply to the unit.

Hose and Applicator Connection

Guidance on connecting hoses and applicators to the melter.

Parameter Programming

Instructions for programming operational parameters for the application.

External I/O Connections

Information on connecting external inputs and outputs for machine communication.

Wireless Connection Setup

Steps to configure the unit's wireless (Wi-Fi) connection.

Automatic Feeder Assembly

Instructions for assembling and connecting the automatic feeder.

4. Melter Operation

Manual Startup Procedure

Step-by-step guide for manually starting the melter equipment.

Melter Equipment Display Overview

Description of the touchscreen interface and its main functions.

Home Display and Status Indicators

Explanation of the main screen and status indicators.

Temperature and Heating Shortcuts

Access to quick settings for temperature and heating zones.

1. Heating Menu Configuration

Settings for configuring heating zones and parameters.

2. Extra Settings Menu

Access to advanced settings, password management, and system options.

Automatic Pumping Block Function

Explanation of the automatic pumping block feature and its settings.

'Off After Reset' Functionality

Configuration for recovering the unit's status after a reset.

Flowmeter Operation and Calibration

Details on using and calibrating the adhesive flowmeter system.

Product Configuration and Selection

Setting up and selecting different adhesive products for the flowmeter.

Automatic Feeder Operation

Instructions for operating and starting the automatic feeder.

PC Application for Unit Management

Using the PC application for software updates and system backups.

5. Maintenance

Equipment Cleaning Procedures

Guidelines for external cleaning of the melter equipment.

System Depressurisation

Steps to safely depressurize the hydraulic and pneumatic systems.

Filter Maintenance and Replacement

Procedures for cleaning and replacing pump and inlet filters.

Tank Cleaning and Emptying

Instructions for cleaning the hot-melt tank and emptying its contents.

Automatic Feeder Maintenance

Maintenance tasks for the automatic feeder system.

6. Technical Characteristics

General Specifications

Key technical data including tank capacity, pumping rate, and power.

Equipment Dimensions

Detailed dimensional drawings of the melter units.

Available Accessories

Information on optional accessories like level detection and caster systems.

7. Electrical Drawings

8. Pneumatic Diagram

Pneumatic Components List

List of components for 7cc, 19cc pumps, and VP regulators.

Pneumatic Connection Diagrams

Diagrams showing pneumatic connections for different pump types.

Electro-pneumatic Diagrams with VP Regulator

Schematics for electro-pneumatic connections with VP pressure regulators.

9. Spare Parts List

Tank Assembly Spare Parts

List and diagrams of spare parts for the tank assembly.

Distributor Unit Spare Parts

List and diagrams of spare parts for the distributor unit.

Pump Assembly Spare Parts

List and diagrams of spare parts for the pump assembly.

Pneumatic Unit Assembly Spare Parts

List and diagrams of spare parts for the pneumatic unit (7cc and 19cc).

Chassis Assembly Spare Parts

List and diagrams of spare parts for the chassis and housing.

Electronic Assembly Spare Parts

List and diagrams of spare parts for electronic components.

Electric Assembly Spare Parts

List and diagrams of spare parts for electrical connectors and switches.

Automatic Feeder Spare Parts

List and diagrams of spare parts for the automatic feeder system.

EC Declaration of Conformity

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