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Meler Micron+ Series User Manual
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ADHESIVE
MEL
TER
MICRON+
PIST
ON
SERIES
INSTRUCTIONS
MANUAL
MA-5162-ENG 190121
GLUING SOL
UTIONS
HMI v1.1.2
TC v1.0.84
IO (FM)
v1.0.0
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Safety Guidelines
11
General
11
Symbols
11
Mechanical Components
12
Electrical Components
12
Hydraulic Components
12
Pneumatic Components
12
Thermal Components
13
Materials
13
Noise Emission Declaration
13
Intended Use
14
Limited Use
14
2 Introduction
15
Description
16
Modes of Operation
16
Hot-Melt Melter/Applicator Identification
16
Main Components
17
Control Panel Components
18
Automatic Feeder Main Components (Optional)
19
General
19
Notes
20
MICRON + Series Range
20
Incompatibilities
21
Automatic Feeder Option
21
Warning Light Option
21
VP Option
21
Optional Equipment
22
3 Installation
23
Introduction
23
Installation Requirements
23
Electrical Consumption
24
Compressed Air
24
Other Factors
25
Unpacking
25
Contents
25
Mounting the Equipment
25
Electrical Power Connection
26
Pneumatic Connection
27
Hose and Applicator Connection
28
Parameter Programming
28
External I/O Connections
28
Connecting External Inputs and Outputs
31
Interpretation of External Inputs and Outputs
32
Connecting Zone Inhibition
34
Connecting Product Passage Signal (Flowmeter)
35
Wireless Connection (Wi-Fi)
35
Automatic Feeder Assembly
36
Pneumatic Connection
36
Suction Tube Connection
36
Placing the Suction Tube
36
Electrical Connections
37
4 Melter Operation
39
General Information
39
Filling the Tank
39
Manual Starting up the Melter Equipment
40
Manual Pumping Permmision
41
Melter Equipment Display
42
Date and Time Menu
42
General Characteristics
43
Navigation Icons
43
Save Changes
43
Explanation of the Screen Contents
43
Home Display
44
General Temperature Status
44
Alarms Status
45
Calendar Status
45
Adhesive Level Status
45
Pumping Status
46
Temperature Status
46
Temperature and Heating Shortcut Displays
47
Programming of Temperatures
48
Programming of Statuses
48
Calendar
48
Units and Lenguage Menu
49
Date and Time Configuration
49
Alarms and Warnings
50
Main Menu
50
Heating' Menu
51
Heating Zones
51
Sequential Heating
52
Inhibitions
52
Auto Standby - off
53
Heating Extra Settings
54
Extra Settings' Menu
55
Password Management
55
Extra Settings
56
Configuration of Input and Output Signals
57
Restore Default Values
57
Statistics' Menu
58
Load' Menu
58
Screen 1: Minimum Adhesive Level Sensor
58
Screen 2: Automatic Adhesive Feeder
58
Automatic Pumping Block Function
59
Automatic Pumping Block' Enabled
59
Automatic Pumping Block' Disabled
60
Off after Reset' Function
61
Off after Reset' Enabled
61
Off after Reset' Disabled
62
Configuration of Turning on and Activating Pumping
62
Wireless Communication (Wi-Fi)
64
Connection Configuration
64
Flowmeter
65
System Calibration
65
Calculating the Adhesive Density
66
Product Configuration
66
Product Selection
68
Flowmeter Statistics
69
Standby Function
70
Turning off the Melter Equipment
70
Use of the Automatic Feeder
71
Start up and Automatic Process
71
Sensitivity Adjustment
72
Positioning of the Level Sensor
72
Application for PC
73
5 Maintenance
75
Equipment Cleaning
75
System Depressurisation
76
Access to Pneumatic Unit
77
Maintenance of the Filters
77
Changing the Pump Filter
77
Changing the Inlet Filter
78
Cleaning the Tank
79
Changing Adhesive Type
79
Cleaning Burnt Adhesive
79
Emptying the Tank
80
Safety Thermostat
81
Remove the Equipment from Its Base
81
Automatic Feeder Maintenance
82
Cleaning of the Unit
82
Pneumatic System
82
Control of the Load Sensor
83
Inspection of the Aspiration Tube
83
Filter Maintenance
83
Control of Pneumatic Vibrator
83
6 Technical Characteristics
85
Generals
85
Dimensions
87
Accessories
89
Low Level Detection System
89
Caster System
89
Adaptation Plate for Previous Models
89
7 Electrical Drawings
91
8 Pneumatic Diagram
93
Components List
93
CM /Stroke Pump
93
9 Spare Parts List
103
Tank Assembly
106
Distributor Unit
107
Pump Assembly
108
PNEUMATIC UNIT ASSEMBLY 7Cc
109
PNEUMATIC UNIT ASSEMBLY 19Cc
110
Chassis Assembly
111
Electronic Assembly
112
Electric Assembly
113
Automatic Feeder. Filter- Sensor Assembly
114
Automatic Feeder. Suction Tube
115
Automatic Feeder. Valve Assembly
116
Ec Declaration of Conformity
117
5
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Meler Micron+ Series Specifications
General
Category
Melting Machines
Series
Micron+ Series
Power Consumption
1.5 kW
Material
Steel tank with non-stick coating
Dimensions
Variable, depends on model
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