MEMOLUB HPS - Page 2

Quick Replacement Kit Instrucons
4930 S. 2nd St. Suite 300 Milwaukee, WI 53207
Tel. 800-635-8170 Fax 414-717-8171
1) To open the lubricator, place it upright on a at surface. With one hand on top of the transparent housing, press rmly with
the other hand, hold the ribbed surface of the locking ring and turn it counter-clockwise. Remove the locking ring and the trans-
parent housing.
2) If using a MEMOLUB® HPS, EM, ONE or EPC, remove the black rubber seal to reveal the baery chamber, then insert the
baery pack. The baery pack has to be inserted according to the instrucons on the pump housing. When the baery pack is
inserted, the motor will be acvated for a moment. Put the rubber seal back in place. Note: The black rubber seal is not used
on the Model 480 (Giga) lubricator.
3) Remove the paper, disk-shaped card from the replacement cartridge and ll in the “Start Date” and “Change Date”. The
change date is determined by the programming, which can be looked up on your programming chart. Place the card on the
inside top surface of the transparent housing, so that the informaon can be viewed from the top of the lubricator. Replace the
spring and compression plate.
4) a. (Grease Cartridges Only) - Carefully squeeze air out of the cartridge unl grease begins to emerge from the outlet. This step
avoids pump air lock and ensures an uninterrupted ow of grease to the piston pump.
b. (Grease Cartridges Only)- Place the cartridge on the inlet of the pump housing. The male end of the lubricant cartridge
should seat into the female end of the pump housing.
5) a. (Oil Cartridges Only)- Hold the cartridge with the outlet facing up. Carefully remove the cartridge plug and place the rub-
ber baery seal on the cartridge. Do not squeeze the cartridge. Turn the pump housing over and gently place it on the outlet of
the cartridge.
b. (Oil Cartridges Only)- While holding the cartridge and pump housing together, ip the assembly over and hold the cartridge
in place.
6) Replace the housing assembly (transparent housing, spring and compression plate, and black locking ring) over the lubricant
cartridge and pump housing. The compression plate should be seated evenly on the lubricant cartridge. While holding the lock-
ing ring by its ribbed surface, turn it clockwise unl it clicks into the locked posion. Ensure that the locking ring locks by holding
it on its smooth surfaces and turning clockwise. If the housing is correctly locked into place, it will not be possible to open it by
holding the locking ring on its smooth surfaces.
7) To ensure that the MEMOLUB® is working, follow the “Check Funcon” steps listed for each of the Power Opons.
MEMOLUB® HPS, EM & ONE: Gently push and release one of the three switches at the boom of the pump housing.
MEMOLUB® EPC: Close external circuit relay, switch or PLC and then push and release one of the three switches.
MEMOLUB® EPS: Apply external power and then push and release one of the three switches.
MEMOLUB® PLCD: Screw the lubricator onto the Power-Through-MEMO ng, and then start PLC program.
It is important that this step is done with a lubricant cartridge installed. Operang the MEMOLUB® without a cartridge or with
an empty cartridge will cause the pump to lose its prime.
8) Screw the MEMOLUB® lubricator onto the brass MEMO (which should already be screwed onto the lube point) using care not
to damage the threads. Once the MEMOLUB® is mounted onto the MEMO ng, it will immediately start one or two ejecon
cycles. This is the test funcon.
9) If necessary , prime the MEMOLUB® pump with a hand grease gun. This step is required only if the MEMOLUB® was permit-
ted to operate without a cartridge in place or operate with an empty cartridge. Do this by placing the outlet of the hand grease
gun on the inlet of the MEMOLUB® unit and pumping unl grease appears at the outlet end of the MEMOLUB®. Two pumps of
grease are generally sucient.
SAFETY PRECAUTIONS:
Warning: Allowing the MEMOLUB® to cycle connuously with an empty cartridge can damage the pump.
Warning: The lower pump housing contains a loaded spring, DO NOT OPEN.
Warning: When using manual Check Funcon, aim the lubricator downwards and away from others.
Use the MEMOLUB® to lubricate machinery only.
Use only approved MEMOLUB® prelled cartridges and baery packs.